Hardware-in-the-Loop Simulation Study on the Fuel Control Strategy of a Gas Turbine Engine

2005 ◽  
Vol 127 (3) ◽  
pp. 693-695 ◽  
Author(s):  
Huisheng Zhang, ◽  
Ming Su, and ◽  
Shilie Weng

A hardware-in-the-loop simulation of a three-shaft gas turbine engine for ship propulsion was established. This system is composed of computers, actual hardware, measuring instruments, interfaces between actual hardware and computers, and a network for communication, as well as the relevant software, including mathematical models of the gas turbine engine. “Hardware-in-the-loop” and “volume inertia effects” are the two innovative features of this simulation system. In comparison to traditional methods for gas turbine simulation, the new simulation platform can be implemented in real time and also can test the physical hardware’s performance through their integration with the mathematical simulation model. A fuel control strategy for a three-shaft gas turbine engine, which can meet the requirement to the acceleration time and not exceeding surge line, was developed using this platform.

Author(s):  
Huisheng Zhang ◽  
Ming Su ◽  
Shilie Weng

A 3-shaft gas turbine engine for ship propulsion was taken as an object to establish the hardware-in-the-loop simulation system, which is composed of computers, real physical parts, measuring instruments, interfaces between physical parts and computers, and the network for communication, as well as the relevant software including mathematical models of the gas turbine engine. “Hardware-in-the-loop” and “volume inertia effects” are the two major features of this simulation system. In comparison with traditional methods for gas turbine simulation, the new simulation platform can implement simulation in real time and also can test the real physical parts performance through integration of the real physical parts and the mathematical model in a computer.


Author(s):  
Doug Garrard ◽  
Milt Davis ◽  
Steve Wehofer ◽  
Gary Cole

The NASA Lewis Research Center (LeRC) and the Arnold Engineering Development Center (AEDC) have developed a closely coupled computer simulation system that provides a one dimensional, high frequency inlet / engine numerical simulation for aircraft propulsion systems. The simulation system, operating under the LeRC-developed Application Portable Parallel Library (APPL), closely coupled a supersonic inlet with a gas turbine engine. The supersonic inlet was modeled using the Large Perturbation Inlet (LAPIN) computer code, and the gas turbine engine was modeled using the Aerodynamic Turbine Engine Code (ATEC). Both LAPIN and ATEC provide a one dimensional, compressible, time dependent flow solution by solving the one dimensional Euler equations for the conservation of mass, momentum, and energy. Source terms are used to model features such as bleed flows, turbomachinery component characteristics, and inlet subsonic spillage while unstarted. High frequency events, such as compressor surge and inlet unstart, can be simulated with a high degree of fidelity. The simulation system was exercised using a supersonic inlet with sixty percent of the supersonic area contraction occurring internally, and a GE J85-13 turbojet engine.


2018 ◽  
Author(s):  
Jinwei Chen ◽  
Jingxuan Li ◽  
Shengnan Sun ◽  
Huisheng Zhang

Fuel supply system, the regulation system for fuel delivery to the combustor, is one of the most important auxiliary systems in a gas turbine engine. Commonly, the fuel supply system was always simplified as a linear system. In fact, gas turbine engines almost use a hydromechanical main fuel control system which consists of electro-hydraulic servo actuator and fuel metering unit. These components have several nonlinear characteristics such as hysteresis, dead zone, relay, and saturator. These nonlinear characteristics can directly affect the performance a gas turbine engine. In this paper, a three-shaft gas turbine engine was taken as a research object. Firstly, a mechanism model of the fuel control system considering the nonlinear links was developed based on the hydro-mechanical theory. Then, the effect of dead zone-relay characteristic of the servo amplifier in electro-hydraulic servo actuator was analyzed. The results show that the dead zone width has great effect on the dynamic performance of the gas turbine engine. The fuel flow rate will be oscillating with small dead zone width. The parameters of the gas turbine engine will be stable with the increase of dead zone width. However, the larger dead zone width causes the hysteresis and the increase of the dynamic response time. At the same time, an improvement method with a two-dimensional fuzzy compensation was proposed. The results show that the fuzzy compensation can effectively solve the oscillation problem caused by the dead zone-delay. Finally, a Hardware-In-the-Loop (HIL) system is developed which is based on an electro-hydraulic servo actuator facility and a real-time software component of the gas turbine engine. An experiment is conducted on the HIL test rig to validate simulation result. The results show that the experiment matches well with the simulation results.


Author(s):  
Sandro B. Ferreira ◽  
Marco Antoˆnio R. do Nascimento

The use of syngas from gasified biomass as fuel for electric power generation based on gas turbine engines has been seriously studied over the past last two decades. Few experimental power plants have been built around the world. A small review of the use of syngas from gasified biomass and a cleaning system for gas turbine engines are presented. In this paper a computational program was presented and validated to simulate the design and off-design performance analysis of simple cycle gas turbine engines with one and two shafts. The aim was to assess the behavior and performance of the gas turbine engine without accounting for auxiliary syngas fuel compressor when the gasifier is atmospheric. It shows the behavior and performance at the off design condition of these two types of hypothetic gas turbine engines. The two engines were designed to use kerosene as fuel and at off-design conditions, and they were run using syngas from gasified biomass. The results show that the running line in the compressor characteristic moves towards the surge line and that the performance changes when the engine runs with the syngas.


Author(s):  
Amin Salehi ◽  
Morteza Montazeri-Gh

The turboshaft engine is the major component in the propulsion system of most marine vehicles, and proper control of its function as a sub-system in the propulsion system has a direct impact on the performance of the vehicle’s propulsion control system. The engine performance control is performed through the fuel control system. The fuel control system of a turboshaft gas turbine engine consists of two parts: electronic control unit and fuel control unit which is the actuator of the fuel control system. In this article, a hardware-in-the-loop simulation is presented for testing and verifying the performance of the fuel control unit. In the hardware-in-the-loop simulation, the fuel control unit in hardware form is tested in connection with the numerically simulated model of engine and electronic control unit. In this simulation, a Wiener model for the turboshaft engine is developed which is validated with the experimental data. Subsequently, a multi-loop fuel controller algorithm is designed for the engine and the parameters are optimized so that the time response and physical constraints are satisfied. In the next step, a state-of-the-art hydraulic test setup is built and implemented to perform the hardware-in-the-loop test. The test system contains personal and industrial computer, sensors, hydraulic components, and data acquisition cards to connect software and hardware parts to each other. In this hardware-in-the-loop simulator, a host–target structure is used for real-time simulation of the software models. The results show the effectiveness of hardware-in-the-loop simulation in fuel control unit evaluation and verify the steady and transient performance of the designed actuator.


2020 ◽  
Author(s):  
Ibrahem M.A Ibrahem ◽  
◽  
Ouassima Akhrif ◽  
Hany Moustapha ◽  
Martin Staniszewski ◽  
...  

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