Limit Loads for Pipe Elbows Subjected to In-Plane Opening Moments and Internal Pressure

1999 ◽  
Vol 121 (1) ◽  
pp. 17-23 ◽  
Author(s):  
M. A. Shalaby ◽  
M. Y. A. Younan

The purpose of this study is to determine limit loads for pipe elbows subjected to inplane bending moments that tend to open the elbow (i.e., increase its radius of curvature), and the influence of internal pressure on the value of the limit load. Load-deflection curves were obtained, and from these curves plastic collapse and instability loads at various values of internal pressure were determined. This was done for different pipe bend factors (h = Rt/r2) using the nonlinear finite element analysis code (ABAQUS) with its special elbow element. A set of limit curves was generated from the results. These curves show the variation of collapse and instability loads with internal pressure for different elbows. Collapse loads were found to increase and then decrease with increasing pressure for all the elbow geometries studied. Instability loads were difficult to reach because of the large stiffening effect of the elbow cross-sectional deformation, and they were generally found to decrease with increasing pressure.

1998 ◽  
Vol 120 (1) ◽  
pp. 35-42 ◽  
Author(s):  
M. A. Shalaby ◽  
M. Y. A. Younan

The purpose of this study is to determine limit loads for pipe elbows subjected to in-plane bending moments that tend to close the elbow (i.e., decrease its radius of curvature), and the influence of internal pressure on the value of the limit load. Load-deflection curves were obtained, and from these curves plastic collapse or instability loads at various values of internal pressure were determined. This was done for different pipe bend factors (h = Rt/r2) using the nonlinear finite element analysis code (ABAQUS) with its special elbow element. The limit load was found to increase and then decrease with increasing pressure for all the elbow geometries studied.


2003 ◽  
Vol 47 (02) ◽  
pp. 83-91
Author(s):  
L. Belenkiy ◽  
Y. Raskin

The paper examines an effect of shear forces on limit load for I-section beams carrying later alloads. The problem is solve don the basis of a physical model, which enables one to take into account the effect of a resistance of beam flanges to the plastic shears train in the web of the beam. The physical model for the evaluation of limit loads was veriŽed using nonlinear finite element analysis. An engineering technique for the calculation of limit loads for shiphull beams subjected to large shear forces was developed using this model. As illustrative examples, the paper shows the application of the proposed technique to obtain closed-form solutions for the prediction of limit loads.


2017 ◽  
Vol 62 (3) ◽  
pp. 1881-1887
Author(s):  
P. Ramaswami ◽  
P. Senthil Velmurugan ◽  
R. Rajasekar

Abstract The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA) and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench) results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h). By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.


2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load for a long radius 90 deg pipe bend was previously developed (Abdalla, H. F., et al., 2006, “Determination of Shakedown Limit Load for a 90 Degree Pipe Bend Using a Simplified Technique,” ASME J. Pressure Vessel Technol., 128, pp. 618–624; Abdalla, H. F., et al., 2007, “Shakedown Limits of a 90-Degree Pipe Bend Using Small and Large Displacement Formulations,” ASME J. Pressure Vessel Technol., 129, pp. 287–295). The simplified technique utilizes the finite element (FE) method and employs the small displacement formulation to determine the shakedown limit load (moment) without performing lengthy time consuming full cyclic loading finite element simulations or utilizing conventional iterative elastic techniques. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure. In the current paper, a parametric study is conducted through applying the simplified technique on three scheduled pipe bends, namely, nominal pipe size (NPS) 10 in. Sch. 20, NPS 10 in. Sch. 40 STD, and NPS 10 in. Sch. 80. Two material models are assigned, namely, an elastic perfectly plastic (EPP) material and an idealized elastic-linear strain hardening material obeying Ziegler’s linear kinematic hardening (KH) rule. This type of material model is termed in the current study as the KH-material. The pipe bends are subjected to a spectrum of steady internal pressure magnitudes and cyclic bending moments. The cyclic bending includes three different loading patterns, namely, in-plane closing, in-plane opening, and out-of-plane bending moment loadings of the pipe bends. The shakedown limit moments outputted by the simplified technique are used to generate shakedown diagrams of the scheduled pipe bends for the spectrum of steady internal pressure magnitudes. A comparison between the generated shakedown diagrams for the pipe bends employing the EPP- and the KH-materials is presented. Relatively higher shakedown limit moments were recorded for the pipe bends employing the KH-material at the medium to high internal pressure magnitudes.


2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Hany F. Abdalla ◽  
Maher Y. A. Younan ◽  
Mohammad M. Megahed

A simplified technique for determining the lower bound shakedown limit load of a structure, employing an elastic–perfectly plastic (EPP) material model, was previously developed and successfully applied to a long radius 90 deg pipe bend (Abdalla et al., 2006, “Determination of Shakedown Limit Load for a 90 Degree Pipe Bend Using a Simplified Technique,” ASME J. Pressure Vessel Technol., 128, pp. 618–624). The pipe bend is subjected to steady internal pressure magnitudes and cyclic bending moments. The cyclic bending includes three different loading patterns, namely, in-plane closing, in-plane opening, and out-of-plane bending moment loadings. The simplified technique utilizes the finite element (FE) method and employs a small displacement formulation to determine the shakedown limit load without performing lengthy time consuming full elastic-plastic (ELPL) cyclic loading FE simulations or conventional iterative elastic techniques. In the present research, the simplified technique is further modified to handle structures employing an elastic-linear strain hardening material model following Ziegler’s linear kinematic hardening (KH) rule. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure accounting for the back stresses, determined from the KH shift tensor, responsible for the rigid translation of the yield surface. The outcomes of the simplified technique showed an excellent correlation with the results of full ELPL cyclic loading FE simulations. The shakedown limit moments output by the simplified technique are utilized to generate shakedown diagrams (Bree diagrams) of the pipe bend for a spectrum of steady internal pressure magnitudes. The generated Bree diagrams are compared with the ones previously generated employing the EPP material model. These indicated relatively conservative shakedown limit moments compared with the ones employing the KH rule.


Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load for a long radius 90-degree pipe bend was previously developed [1, 2]. The simplified technique utilizes the finite element method and employs the small displacement formulation to determine the shakedown limit load (moment) without performing lengthy time consuming full cyclic loading finite element simulations or utilizing conventional iterative elastic techniques. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure. In the current paper, a parametric study is conducted through applying the simplified technique on three scheduled pipe bends namely: NPS (Nominal Pipe Size) 10" Sch. No. 20, NPS 10" Sch. No. 40 STD, and NPS 10" Sch. No. 80. Two material models are assigned namely; an elastic-perfectly-plastic (EPP) material and an idealized elastic-linear strain hardening material obeying Ziegler’s linear kinematic hardening (KH) rule. This type of material model is termed in the current study as the KH-material. The pipe bends are subjected to a spectrum of constant internal pressure magnitudes and cyclic bending moments. The cyclic bending includes three different loading patterns namely: in-plane closing (IPC), in-plane opening (IPO), and out-of-plane (OP) bending moment loadings of the pipe bends. The shakedown limit moments output by the simplified technique are used to generate shakedown diagrams of the scheduled pipe bends for the spectrum of constant internal pressure magnitudes. A comparison between the generated shakedown diagrams for the pipe bends employing the EPP- and the KH-materials is presented. Relatively higher shakedown limit moments were recorded for the pipe bends employing the KH-material at the medium to high internal pressure magnitudes.


Author(s):  
Sherif S. Sorour ◽  
Mostafa Shazly ◽  
Mohammad M. Megahed

Pipe bends are critical components in piping systems where their failure modes are quite different from straight pipes. The objective of the present work is to investigate the limit loads of pipe bends with actual As-fabricated shape obtained from pipe bending process as compared to bends with Ideal and Assumed imperfect shapes. The present work is conducted by using nonlinear finite element analysis and is performed in two steps. The first step is achieved by simulating rotary pipe bending process with ball mandrel to obtain the actual as-fabricated shape of the 90° pipe bend. The process simulation was verified against published experimental data. In the second step, the pipe bend is subjected to different combinations of simultaneous loads consisting of internal pressure and In-plane closing bending moment. Results are provided for limit load curves for pipe bends with as-fabricated geometries and bends with ideal shape and assumed geometrical imperfections.


Author(s):  
TaeRyong Kim ◽  
ChangKyun Oh

Since pipe bend has a characteristic that extrados becomes thinner and intrados thicker after fabrication process, it can be expected to be vulnerable to extrados wall thinning due to corrosion or erosion during its operation. In this paper, limit loads of pipe bend with the thinning are computed under the loading conditions of internal pressure and bending moment. Several case studies with varying geometries and wall thinning shapes are presented. The difference in the limit loads behavior between pipe bend and welded elbow is also reviewed. The calculated plastic limit loads of pipe bend are compared with other research results for the welded elbow. The results show that pipe bend can be applied to safety-related piping systems as far as the internal pressure and bending moment only are considered.


2006 ◽  
Vol 129 (3) ◽  
pp. 391-399 ◽  
Author(s):  
R. Adibi-Asl ◽  
R. Seshadri

Cracks and flaws occur in mechanical components and structures, and can lead to catastrophic failures. Therefore, integrity assessment of components with defects is carried out. This paper describes the Elastic Modulus Adjustment Procedures (EMAP) employed herein to determine the limit load of components with cracks or crack-like flaw. On the basis of linear elastic Finite Element Analysis (FEA), by specifying spatial variations in the elastic modulus, numerous sets of statically admissible and kinematically admissible distributions can be generated, to obtain lower and upper bounds limit loads. Due to the expected local plastic collapse, the reference volume concept is applied to identify the kinematically active and dead zones in the component. The Reference Volume Method is shown to yield a more accurate prediction of local limit loads. The limit load values are then compared with results obtained from inelastic FEA. The procedures are applied to a practical component with crack in order to verify their effectiveness in analyzing crack geometries. The analysis is then directed to geometries containing multiple cracks and three-dimensional defect in pressurized components.


Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load of a structure employing an elastic-perfectly-plastic material behavior was previously developed and successfully applied to a long radius 90-degree pipe bend. The pipe bend is subjected to constant internal pressure and cyclic bending. The cyclic bending includes three different loading patterns namely; in-plane closing, in-plane opening, and out-of-plane bending moment loadings. The simplified technique utilizes the finite element method and employs small displacement formulation to determine the shakedown limit load without performing lengthy time consuming full cyclic loading finite element simulations or conventional iterative elastic techniques. In the present paper, the simplified technique is further modified to handle structures employing elastic-plastic material behavior following the kinematic hardening rule. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure accounting for the back stresses, determined from the kinematic hardening shift tensor, responsible for the translation of the yield surface. The outcomes of the simplified technique showed very good correlation with the results of full elastic-plastic cyclic loading finite element simulations. The shakedown limit moments output by the simplified technique are used to generate shakedown diagrams of the pipe bend for a spectrum of constant internal pressure magnitudes. The generated shakedown diagrams are compared with the ones previously generated employing an elastic-perfectly-plastic material behavior. These indicated conservative shakedown limit moments compared to the ones employing the kinematic hardening rule.


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