Abstract
Objectives
In wells which are producing on intermittent gas lift (IGL), the injected gas cannot sweep the entire liquid volume to the surface from the bottom of the tubing as there is continuously some fluid falling back in the tubing. The fallback can be described as the difference between the volume of the slug at the start of the gas injection and the volume of the actual produced slug at the surface. This fallback of liquid happens due to the fact that the gas has a tendency to flow through the liquid slug and letting the liquid to fall. The intensity of the liquid fallback increases more when there is increase in back pressure at wellhead. In order to minimize this liquid falling back in wells on intermittent gas lift, the sweeping pipe bend technology has been used in the various onshore fields operated by ONGC which has resulted in substantial gains and has been brought out in the paper.
Process
Gas break through and fallback are affected by three factors including the development of the gas bubble, the velocity of the slug flowing upward in the tubing, and wellhead restrictions caused due to presence of many 90-degree bends. To prevent gas breakthrough and to optimize the liquid fallback to minimum 5-7 % per 1000 feet of lift, it is recommended to maintain 1000 feet/min of minimum velocity of slug. Slower is the velocity of the slug which is moving up in the tubing, the longer time it takes for the gas to break through the liquid. At 1000 feet/min velocity, the wellhead restrictions can result in fallback losses due to breakthrough of gas in the well. In general, the flow path through the Christmas tree into the flowline is rather tortuous, moving first through a tee to the wing valve, then through other 90-degree ells before finally reaching the flowline. These restrictions further result in slowdown of the velocity of the slug thus resulting in more liquid to fallback and subsequently in significant production losses.
Results
In order to overcome the aforementioned problem and to reduce fallback in an intermittent gas lift well, sweeping pipe bend technology was considered and in the first phase implemented in 5 identified wells of different fields of ONGC Assets. With the help of sweeping pipe bend, the flow pattern becomes streamlined and number of 90-degree bends reduces or eliminates resulting in substantial reduction in the back pressure thus reducing the fall back. The implementation of the technology has resulted in an average liquid gain of 20.3% per well. Various guidelines for successful application of sweeping pipe bend have also been brought out in the paper.
Additive Information
650 candidate wells operating on intermittent gas lift have been identified for the implementation of Sweeping Pipe Bends. As per the analysis, the implementation of Sweeping Pipe Bend is likely to result in a liquid gain of about 1000 m3/day from these wells.