Design of a Single-Acting Constant-Force Actuator Based on Dielectric Elastomers

2009 ◽  
Vol 1 (3) ◽  
Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator, which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.

Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.


Micromachines ◽  
2019 ◽  
Vol 10 (6) ◽  
pp. 376 ◽  
Author(s):  
Matteo Verotti ◽  
Alvise Bagolini ◽  
Pierluigi Bellutti ◽  
Nicola Pio Belfiore

This paper deals with the manipulation of micro-objects operated by a new concept multi-hinge multi-DoF (degree of freedom) microsystem. The system is composed of a planar 3-DoF microstage and of a set of one-DoF microgrippers, and it is arranged is such a way as to allow any microgripper to crawl over the stage. As a result, the optimal configuration to grasp the micro-object can be reached. Classical algorithms of kinematic analysis have been used to study the rigid-body model of the mobile platform. Then, the rigid-body replacement method has been implemented to design the corresponding compliant mechanism, whose geometry can be transferred onto the etch mask. Deep-reactive ion etching (DRIE) is suggested to fabricate the whole system. The main contributions of this investigation consist of (i) the achievement of a relative motion between the supporting platform and the microgrippers, and of (ii) the design of a process flow for the simultaneous fabrication of the stage and the microgrippers, starting from a single silicon-on-insulator (SOI) wafer. Functionality is validated via theoretical simulation and finite element analysis, whereas fabrication feasibility is granted by preliminary tests performed on some parts of the microsystem.


Author(s):  
Xu Pei ◽  
Jingjun Yu ◽  
Guanghua Zong ◽  
Shusheng Bi

A Leaf-type Isosceles-trapezoidal Flexural (LITF) pivot can be of great practical use for designing compliant mechanisms. The analysis of load-deflection behavior for such a pivot is essential to the study on the mechanisms which are composed of the pivots. A pseudo-rigid-body model provides a simple and accurate method. Based on the analysis of a single special loaded leaf segment, a four-bar model is presented. The four-bar model is further simplified to a pin-joint model for the simpler applications. The accuracy of both models is demonstrated by comparing results to those of non-linear finite element analysis. At last, the two models are applied to analyze the cartwheel hinge as an example.


Author(s):  
Xu Pei ◽  
Jingjun Yu ◽  
Shusheng Bi ◽  
Guanghua Zong

The Leaf-type Isosceles-Trapezoidal Flexural (LITF) pivot consists of two compliant beams and two rigid-bodies. For a single LITF pivot, the range of motion is small while the center-shift is relatively large. The capability of performance can be improved greatly by the combination of four LITF pivots. Base on the pseudo-rigid-body model (PRBM) of a LITF pivot, a method to construct the Quadri-LITF pivots is presented by regarding a single LITF pivot (or double-LITF pivot) as a the configurable flexure module. Ten types of Q-LITF pivots are synthesized. Compared with the single LIFT pivot, the stroke becomes larger, and stiffness becomes smaller. Four of them have the increased center-shift. The other four have the decreased center-shift. One of the quadruple LITF pivots is selected as the examples to explain the proposed method. The comparison between PRBM and Finite Element Analysis (FEA) result shows the validity and effectiveness of the method.


Author(s):  
Issa A. Ramirez ◽  
Craig P. Lusk

The kinematic equations for approximating the deflection of a three-dimensional cantilever beam were developed. The numerical equations were validated with a Finite Element Analysis program. With these equations, a pseudo-rigid-body model (PRBM) for an axisymmetric straight beam was developed. The axisymmetric PRBM consists of a spherical joint connecting two rigid links. The location of the deformed end of the beam is determined by two angles and the characteristic radius factor. The angle of the beam with respect to the vertical axis depends on the direction of the force with respect to the undeformed coordinate system. The Pearson’s correlation coefficient for the Finite Element Analysis model and the numerical integration is 0.952.


Author(s):  
Dana Vogtmann ◽  
Satyandra K. Gupta ◽  
Sarah Bergbreiter

This paper extends a previously developed Pseudo Rigid Body (PRB) analytical model for miniature elastomeric joints by introducing correction factors for joints with geometry not previously considered. Inclusion of these correction factors has resulted in an increase in the accuracy of the model from 20% to within 3% in bending and from 25% to within 7% in tension, when compared to equivalent Finite Element Analysis (FEA) models. Additionally, using the PRB model, a robotic leg with four elastomeric joints has been modeled, resulting in a maximum error of 12% when compared to an equivalent FEA model. Finally, the PRB model was used to optimize the robotic leg for minimum motor torque required to drive a hexapedal robot with six identical legs.


Author(s):  
Alden Yellowhorse ◽  
Larry L. Howell

Origami-inspired mechanisms have a variety of potential applications but present many challenges in their design. Problems such as mechanism inflexibility must be considered for any application but may not always be easily resolvable. One option in such a case would be to rely on the inherent flexibility of the origami panels to permit motion. This paper presents a method for increasing the flexibility of a structure and enabling motion in an otherwise immobile origami-inspired mechanism. This method will be derived analytically and then verified through finite-element analysis and experiments.


Author(s):  
Adarsh Mavanthoor ◽  
Ashok Midha

Significant reduction in cost and time of bistable mechanism design can be achieved by understanding their bistable behavior. This paper presents bistable compliant mechanisms whose pseudo-rigid-body models (PRBM) are four-bar mechanisms with a torsional spring. Stable and unstable equilibrium positions are calculated for such four-bar mechanisms, defining their bistable behavior for all possible permutations of torsional spring locations. Finite Element Analysis (FEA) and simulation is used to illustrate the bistable behavior of a compliant mechanism with a straight compliant member, using stored energy plots. These results, along with the four-bar and the compliant mechanism information, can then be used to design a bistable compliant mechanism to meet specified requirements.


2020 ◽  
Vol 12 (5) ◽  
pp. 168781402091868
Author(s):  
Shuang Jing ◽  
Anle Mu ◽  
Yi Zhou ◽  
Ling Xie

The seal is the key part of the cone bit. To reduce the failure probability, a new seal was designed and studied. The sealing performance and structure optimization of the X-O composite seal was analyzed and compared by finite-element analysis. The stress and contact pressure were analyzed to establish the main structural parameters that affect sealing performance and the direction of the structural optimization. By optimizing these structural parameters, including the height, and the radial and axial arc radii, an optimized structure is obtained. The results show that (1) the X-O composite seal can meet the seal requirement, the excessive height of the X seal ring is the root cause of the uneven distribution of stress, pressure, and distortion. (2) A new seal structure is obtained, the distribution of pressure and stress is reasonable and even, and the values of stress and pressure are reduced to avoid distortion and reduce the wear. Finally, the field test results of the X-O composite seal of cone bit showed that the service life of the bit bearing increased by 16% on average and the drilling efficiency increased by 11% on average compared with the original cone bit with the O seal ring.


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