Heat Transfer Enhancement of Laminar Flow Through a Circular Tube Having Wire Coil Inserts and Fitted With Center-Cleared Twisted Tape

Author(s):  
Sujoy Kumar Saha ◽  
Bikash Kumar Barman ◽  
Soumitra Banerjee

The experimental friction factor and Nusselt number data for laminar flow through a circular duct having wire coil inserts and fitted with center-cleared twisted tape have been presented. Predictive friction factor and Nusselt number correlations have also been presented. The thermohydraulic performance has been evaluated. The major findings of this experimental investigation are the center-cleared twisted tapes in combination with wire coil inserts perform better than the individual enhancement technique acting alone for laminar flow through a circular duct up to a certain amount of center-clearance.

Author(s):  
Manvendra Tiwari ◽  
Sujoy Kumar Saha

The experimental friction factor and Nusselt number data for laminar flow of viscous oil through a circular duct having integral transverse rib roughness and fitted with twisted tapes with oblique teeth have been presented. Predictive friction factor and Nusselt number correlations have also been presented. The thermohydraulic performance has been evaluated. The major findings of this experimental investigation are that the twisted tapes with oblique teeth in combination with integral transverse rib roughness perform significantly better than the individual enhancement technique acting alone for laminar flow through a circular duct up to a certain value of fin parameter.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Sujoy Kumar Saha ◽  
Bikram Narayan Swain ◽  
G. L. Dayanidhi

The experimental friction factor and Nusselt number data for a laminar flow through a circular duct having axial corrugation and fitted with helical screw-tape inserts have been presented. Predictive friction factor and Nusselt number correlations have also been presented. The thermohydraulic performance has been evaluated. The major findings of this experimental investigation are that the helical screw-tape inserts, in combination with axial corrugation, perform better than the individual enhancement technique acting alone for laminar flow through a circular duct.


2004 ◽  
Vol 127 (9) ◽  
pp. 966-977 ◽  
Author(s):  
S. K. Saha ◽  
D. N. Mallick

Abstract The present paper reports the results of an experimental investigation of the heat transfer and pressure drop characteristics of laminar flow of viscous oil through horizontal rectangular and square plain ducts and ducts inserted with full-length twisted tapes, short-length twisted tapes, and regularly spaced twisted-tape elements. Isothermal pressure drop measurements were taken in acrylic ducts. Heat transfer measurements were taken in electrically heated stainless-steel ducts imposing uniform wall heat flux boundary conditions. The duct aspect ratios AR were 1, 0.5, and 0.333. The twist ratios of the twisted tapes were y=2.692, 5.385, 2.597, 5.193, 2.308, and 4.615. Short-length tapes were 0.9, 0.7, and 0.5 times the duct length. The space ratios were s=2.692, 5.385, 2.597, 5.193, 2.308, and 4.615. Both friction factor and Nusselt number increase with decreasing y and AR for AR⩽1 and increasing Re, Sw, and Pr. As the tape-length decreases, both friction factor and Nusselt number decrease. Friction factor increases as s decreases, and Nusselt number increases as s increases. Isothermal friction factor correlation and comprehensive Nusselt number correlation have been developed to predict data reasonably well in the entire range of parameters. Performance evaluation says that short-length twisted tapes are worse and regularly spaced twisted-tape elements are better than the full-length twisted tapes.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Pratap Kumar Rout ◽  
Sujoy Kumar Saha

The experimental friction factor and Nusselt number data for laminar flow through a circular duct having wire-coil and helical screw-tape inserts have been presented. Peripherally and axially local temperatures on the duct outside wall have been measured. The temperature drop across the duct wall has been calculated to obtain the duct inside wall temperatures. Peripherally averaged and axially local temperatures have been used to get axially local Nusselt numbers. These axially local Nusselt numbers have been averaged over the whole length of the duct to get the mean Nusselt number. Predictive friction factor and Nusselt number correlations developed by log-regression analysis have also been presented. Nusselt number correlation takes care of the thermal development length represented by the Graetz number, swirl and inertia force due to forced convection at large Reynolds number, buoyancy force due to natural convection at low Reynolds number represented by Rayleigh number and the geometrical parameters of wire-coil and helical screw-tape inserts. The thermohydraulic performance has been evaluated. The helical screw-tape inserts in combination with wire-coil inserts perform better than the individual enhancement technique acting alone for laminar flow through a circular tube up to a certain value of fin parameter.


2006 ◽  
Vol 128 (10) ◽  
pp. 1070-1080 ◽  
Author(s):  
Debashis Pramanik ◽  
Sujoy K. Saha

The heat transfer and the pressure drop characteristics of laminar flow of viscous oil through rectangular and square ducts with internal transverse rib turbulators on two opposite surfaces of the ducts and fitted with twisted tapes have been studied experimentally. The tapes have been full length, short length, and regularly spaced types. The transverse ribs in combination with full-length twisted tapes have been found to perform better than either ribs or twisted tapes acting alone. The heat transfer and the pressure drop measurements have been taken in separate test sections. Heat transfer tests were carried out in electrically heated stainless steel ducts incorporating uniform wall heat flux boundary conditions. Pressure drop tests were carried out in acrylic ducts. The flow was periodically fully developed in the regularly spaced twisted-tape elements case and decaying swirl flow in the short-length twisted tapes case. The flow characteristics are governed by twist ratio, space ratio, and length of twisted tape, Reynolds number, Prandtl number, rod-to-tube diameter ratio, duct aspect ratio, rib height, and rib spacing. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. The performance of the geometry under investigation has been evaluated. It has been found that on the basis of both constant pumping power and constant heat duty, the regularly spaced twisted-tape elements in specific cases perform marginally better than their full-length counterparts. However, the short-length twisted-tape performance is worse than the full-length twisted tapes. Therefore, full-length twisted tapes and regularly spaced twisted-tape elements in combination with transverse ribs are recommended for laminar flows. However, the short-length twisted tapes are not recommended.


2001 ◽  
Vol 123 (3) ◽  
pp. 417-427 ◽  
Author(s):  
S. K. Saha ◽  
A. Dutta

Heat transfer and pressure drop characteristics in a circular tube fitted with twisted tapes have been investigated experimentally. Laminar swirl flow of a large Prandtl number 205<Pr<518 viscous fluid was considered. The swirl was generated by short-length twisted-tape inserts; regularly spaced twisted-tape elements with multiple twists in the tape module and connected by thin circular rods; and smoothly varying (gradually decreasing) pitch twisted-tapes. The heat transfer test section was heated electrically imposing axially and circumferentially constant wall heat flux (UHF) boundary condition. Reynolds number, Prandtl number, twist ratio, space ratio, number of tuns in the tape module, length of the twisted-tape and smoothness of the swirling pitch govern the characteristics. Friction factor and Nusselt number are lower for short-length twisted-tape than those for full-length twisted-tape. On the basis of constant pumping power and constant heat duty, however, short-length twisted-tapes are found to perform better than full-length twisted-tapes for tighter twists. Thermohydraulic performance shows that twisted-tapes with multiple twists in the tape module is not much different from that with single twist in the tape module. Friction factor and Nusselt number are approximately 15 percent lower for twisted-tapes with smooth swirl having the average pitch same as that of the uniform pitch (throughout) twisted-tape and the twisted-tapes with gradually decreasing pitch perform worse than their uniform-pitch counterparts.


2016 ◽  
Vol 13 (2) ◽  
pp. 93-108 ◽  
Author(s):  
Mazen M. Abu-Khader

Purpose The purpose of this paper is to update a previous review work (Abu-khader, 2006, Heat & Mass Transfer, Vol. 43 No. 2, pp. 123-134) and highlight the new research methods on the use of twisted tapes and the application of different configurations of these tape inserts. Also, based on a vast collection of experimental data in open literature, generalized Nusselt number (Nu) and friction factor (f) correlations as the function of twist ratio were developed with maximum error around ± 15 per cent. The present paper examines several case studies which apply complex configurations of twisted inserts. Design/methodology/approach Using the developed correlations, an equivalent Nusselt number and friction factor of typical type twist insert were generated which achieved the same performance of each complex configuration. Findings The open literature contains large number of wired and complex configurations of twisted tape inserts. Their applicability to real industrial use is questionable. Originality/value This paper presents an up-to-date review on the use of twisted tape in research, highlights the different tape configurations and proposes general correlations for traditional twisted tape inserts.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1570
Author(s):  
Yongfeng Ju ◽  
Tiezhu Zhu ◽  
Ramin Mashayekhi ◽  
Hayder I. Mohammed ◽  
Afrasyab Khan ◽  
...  

The hydrothermal performance of multiple semi-twisted tape inserts inside a heat exchanger pipe is numerically examined in three-dimensions. This study aims to find the optimum case for having the highest heat transfer enhancement with the lowest friction factor using nanofluid (Al2O3/water). A performance evaluation criterion (PEC) is defined to characterize the performance based on both friction factor and heat transfer. It was found that increasing the number of semi-twisted tapes increases the number of swirl flow streams and leads to an enhancement in the local Nusselt number as well as the friction factor. The average Nusselt number increases from 15.13 to 28.42 and the average friction factor enhances from 0.022 to 0.052 by increasing the number of the semi-twisted tapes from 0 to 4 for the Reynolds number of 1000 for the base fluid. By using four semi-twisted tapes, the average Nusselt number increases from 12.5 to 28.5, while the friction factor reduces from 0.155 to 0.052 when the Reynolds number increases from 250 to 1000 for the base fluid. For the Reynolds number of 1000, the increase in nanofluid concentration from 0 to 3% improves the average Nusselt number and friction factor by 6.41% and 2.29%, respectively. The highest PEC is equal to 1.66 and belongs to the Reynolds number of 750 using four semi-twisted tape inserts with 3% nanoparticles. This work offers instructions to model an advanced design of twisted tape integrated with tubes using multiple semi-twisted tapes, which helps to provide a higher amount of energy demand for solar applications.


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