scholarly journals Emission Reduction of Fuel-Staged Aircraft Engine Combustor Using an Additional Premixed Fuel Nozzle

Author(s):  
Takeshi Yamamoto ◽  
Kazuo Shimodaira ◽  
Seiji Yoshida ◽  
Yoji Kurosawa

The Japan Aerospace Exploration Agency (JAXA) is conducting research and development on aircraft engine technologies to reduce environmental impact for the Technology Development Project for Clean Engines (TechCLEAN). As a part of the project, combustion technologies have been developed with an aggressive target that is an 80% reduction over the NOx threshold of the International Civil Aviation Organization (ICAO) Committee on Aviation Environmental Protection (CAEP)/4 standard. A staged fuel nozzle with a pilot mixer and a main mixer was developed and tested using a single-sector combustor under the target engine's landing and takeoff (LTO) cycle conditions with a rated output of 40 kN and an overall pressure ratio of 25.8. The test results showed a 77% reduction over the CAEP/4 NOx standard. However, the reduction in smoke at thrust conditions higher than the 30% MTO condition and of CO emission at thrust conditions lower than the 85% MTO condition are necessary. In the present study, an additional fuel burner was designed and tested with the staged fuel nozzle in a single-sector combustor to control emissions. The test results show that the combustor enables an 82% reduction in NOx emissions relative to the ICAO CAEP/4 standard and a drastic reduction in smoke and CO emissions.

Author(s):  
Takeshi Yamamoto ◽  
Kazuo Shimodaira ◽  
Yoji Kurosawa ◽  
Seiji Yoshida

JAXA is conducting research and development on aircraft engine technologies to reduce environmental impact in the Technology Development Project for Clean Engines (TechCLEAN). As a part of the project, combustion technologies have been developed with an aggressive target that is an 80% reduction over the NOx threshold of the fourth Committee on Aviation Environmental Protection (CAEP/4) of the International Civil Aviation Organization (ICAO). Lean staged fuel nozzles have been developed and tested using a single-sector combustor under Landing and Take-off (LTO) cycle conditions of the target engine with a rated output of 40 kN and an overall pressure ratio of 25.8. A reduction of 82.2% in LTO NOx emissions relative to the ICAO CAEP/4 standard and drastic reductions in smoke and carbon monoxide (CO) emissions were resulted by single-sector combustor tests of a lean staged combustor with an additional premixed fuel nozzle (ECF: Emission Control Fuel nozzle). After the test, the pilot mixer of the single-sector combustor was improved and an additional 2.5% NOx reduction was achieved by combustion tests. As a next step, a multi-sector combustor with ECF was developed and tested. The test results show that the combustor enables a reduction of 82.2% in LTO NOx emissions relative to the ICAO CAEP/4 standard, though unburnt hydrocarbons (HC) and CO emissions are increased. Temperature distributions in the combustor exit plane were also evaluated.


Author(s):  
Takeshi Yamamoto ◽  
Kazuo Shimodaira ◽  
Seiji Yoshida ◽  
Yoji Kurosawa

The Japan Aerospace Exploration Agency (JAXA) is conducting research and development on aircraft engine technologies to reduce environmental impact for the TechCLEAN project. As a part of the project, combustion technologies have been developed with an aggressive target that is an 80% reduction over the NOx threshold of the ICAO CAEP/4 standard. A staged fuel nozzle with a pilot mixer and a main mixer was developed and tested using a single-sector combustor under the target engine’s LTO cycle conditions with a rated output of 40 kN and an overall pressure ratio of 25.8. The test results showed a 77% reduction over the CAEP/4 NOx standard. A reduction in smoke was found under a higher thrust condition than the 30% MTO condition, and a reduction in CO emission was found under a lower thrust condition than the 85% MTO condition. In the present study, an additional fuel burner was designed and tested with the staged fuel nozzle in a single-sector combustor to control emissions. The test results show that the combustor enables an 82% reduction in NOx emissions relative to the ICAO CAEP/4 standard and a drastic reduction in smoke and CO emissions.


Author(s):  
Mitsumasa Makida ◽  
Hideshi Yamada ◽  
Kazuo Shimodaira ◽  
Takeshi Yamamoto ◽  
Shigeru Hayashi

A series of research experiments under practical conditions has been conducted to develop a combustor for a small-class aircraft engine (with the pressure ratio of about 20). In the previous research experiments, including ignition and emission tests under atmospheric pressure, we applied a single airblast fuel nozzle and utilized the rich-burn quick-quench lean-burn (RQL) combustion approach. The combustor was tuned to show the behavior of the RQL under the atmospheric condition. In this paper, the results of single-sector combustor experiments under the practical temperature and pressure conditions are presented, in which RQL behavior is observed and NOx emissions in the ICAO (International Civil Aviation Organization) LTO (Landing and Take-Off) cycle are reduced to 45% of the ICAO CAEP4 (Committee on Aviation Environmental Protection 4) standard. Also the results of successive multi-sector combustor tests to optimize combustion performances with a more practical combustor configuration under the practical conditions are presented. The emission characteristics which are obtained are compared with those of the single-sector tests, and combustor size and configuration, air mass flow ratio and air hole positions are tuned through a series of multi-sector experiments. After the optimization, the combustor achieved the following performances; NOx emissions are reduced to less than 42% of the ICAO CAEP4 standard, CO and THC (Total Hydrocarbon) are reduced to those of 2% and 50% respectively, the lean blowout limit is kept over 220 AFR (Air to Fuel Ratio) at the idle condition and the exit temperature profile at the full load condition is sufficiently uniform (P.T.F.<0.15). The process of optimization will be discussed in this report.


Author(s):  
Huihui Li ◽  
Kaiming Wang ◽  
Chuncheng Zhang ◽  
Weiguo Wang ◽  
Guoguang Chen

Abstract Relative to the rotor overspeed compliance governed by civil aviation airworthiness regulation, nowadays Area-Average Stress method is commonly used approach. However, in order to effectively apply the Area-Average Stress method in analyzing burst speed, large amount of testing data is needed to define an important element of this method: a correction factor. This prerequisite hinders the use of this method for many companies which have limited test data. Meanwhile, analysis of rotor burst speed based on Strain-based Fracture Criteria using true stress-strain curves and burst tests has been done on the LPT rotor, and a work procedure obtaining the most critical burst speed for certification is proposed. The analysis results, which had a good correlation with test results, showed that Strain-based Fracture Criteria can accurately predict the burst speed considering the most adverse combination of dimensional tolerances, temperature, and material properties, and rotor dimensional growth under the overspeed condition. Both are required by the aircraft engine airworthiness overspeed regulation. Compared to the Area-Average Stress method, Strain-based Fracture Criteria reflects the physical essence of the rotor burst more realistically and can be simply verified without requiring too much test data, therefore it has a good application prospect in the aircraft engine airworthiness.


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