Three-Dimensional Stress Criteria—Summary of the PVRC Project

1999 ◽  
Vol 122 (1) ◽  
pp. 105-109 ◽  
Author(s):  
Greg Hollinger ◽  
John Hechmer

This paper summarizes work done by the Pressure Vessel Research Council (PVRC) on three-dimensional stress criteria, using primarily elastic two and three-dimensional analytical techniques, finite element analysis. The focus of the work was to recommend guidelines on evaluation of elastic stresses relative to the ASME Boiler and Pressure Vessel Code (Code) defined failure modes as they relate to stress limits. The guidelines are developed such that they may be used to update and expand the procedures for evaluating the required stress limits in Code Section VIII, Division 2 and Code Section III, Subsection NB. This paper summarizes the recommendation using ten guidelines. The project addresses eleven example problems, nine of which include finite element analyses. These example problems validate the recommendations. The detailed information is published in the Welding Research Council Bulletin 429, “3-D Stress Criteria Guidelines for Applications.” [S0094-9930(00)01601-2]

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Isaiah Ramos ◽  
Young Ho Park ◽  
Jordan Ulibarri-Sanchez

In this paper, we developed an exact analytical 3D elasticity solution to investigate mechanical behavior of a thick multilayered anisotropic fiber-reinforced pressure vessel subjected to multiple mechanical loadings. This closed-form solution was implemented in a computer program, and analytical results were compared to finite element analysis (FEA) calculations. In order to predict through-thickness stresses accurately, three-dimensional finite element meshes were used in the FEA since shell meshes can only be used to predict in-plane strength. Three-dimensional FEA results are in excellent agreement with the analytical results. Finally, using the proposed analytical approach, we evaluated structural damage and failure conditions of the composite pressure vessel using the Tsai–Wu failure criteria and predicted a maximum burst pressure.


2014 ◽  
Vol 656 ◽  
pp. 288-297
Author(s):  
Krishna Murari Pandey ◽  
Abhijit Dey ◽  
P.L. Choudhury

The aim of present study was investigate the buckling pressure of moderately thick-walled filament-wound carbon–epoxy stiffened composite pressure vessel subjected to external hydrostatic pressure through finite element analysis and compare the result with un-stiffened filament wound carbon/epoxy composite pressure vessel used in under water vehicle applications. The winding angles were [±30/90] FW, [±45/90] FW and [±60/90] FW. ANSYS 14.0 APDL, a commercial finite element software package successfully predicted the buckling pressure of filament-wound composite pressure vessel with a deviation much higher than the results of un-stiffened filament wound composite cylinder .All the finite element analysis shows that the composite pressure vessel with winding pattern [±60/90] FW has the higher value of critical buckling pressure. Major failure modes in both the analysis were dominated by the helical winding angles.


Author(s):  
M. Y. Ahn ◽  
J. C. Kim ◽  
Y. S. Chang ◽  
J. B. Choi ◽  
Y. J. Kim ◽  
...  

The design of major nuclear components for the prevention of fatigue failure has been achieved on the basis of ASME codes, which are usually very conservative. However, it is necessary to make it more accurate for the continued operation beyond the design life. In this paper, 3-dimensional stress and fatigue analyses reflecting entire geometry have been carried out. The number of operating transient data obtained from a monitoring system were filtered and analyzed. Then, Green’s function which transfers temperature gradient into the corresponding thermal stress is proposed and applied to critical locations of a reactor pressure vessel. The validity of proposed Green’s function is approved by comparing the result with corresponding 3-D finite element analysis results. Also, the amount of conservatism included in design transients in comparison with real transients is analyzed. The results for 3-D finite element analysis are also compared with corresponding 2-D finite element analysis results, and a considerable amount of difference was observed in terms of fatigue life. Therefore, it is expected that the proposed evaluation scheme adopting real operating data and Green’s function can provide more accurate fatigue life evaluation for a reactor pressure vessel.


2009 ◽  
Vol 131 (6) ◽  
Author(s):  
M. M. Hossain ◽  
W. D. Reinhardt ◽  
R. Seshadri

The ASME Boiler and Pressure Vessel Code (code) provides guidelines for the classification of linear elastic stresses into primary, secondary, and peak stresses. Although these guidelines cover a wide range of pressure containing components, the guidelines are sometimes difficult to employ for three-dimensional components with complex geometry. This paper uses the mα-tangent method, an assessment of constraint in the component, based on limit load multiplier estimates as a stress classification tool. The method is applied to several practical pressure vessel components from simple to relatively complex geometric configurations. The results compare well with those obtained by conventional techniques, e.g., inelastic finite element analysis.


Author(s):  
N. A. Leggatt ◽  
R. J. Dennis ◽  
P. R. Hurrell

Full two and three-dimensional single or multi-pass weld simulations are now feasible and practical given the development of improved analysis tools (e.g. ABAQUS), and significantly greater computer power. This paper describes a finite element analysis undertaken to predict the as-welded residual stress field following the welding of a tube attachment weld inside a thick pressure vessel (PV) forging. The coupled thermal-mechanical analysis was performed using the finite element (FE) code ABAQUS, A heat source modelling tool was employed to calculate welding fluxes, which were read into ABAQUS via a user subroutine. The ‘block’ dumped approach was utilised in the 2D thermal analysis such that complete weld rings are deposited instantaneously. Heat inputs were based on the actual weld parameters and bead sizes. The predicted fusion depths matched well with those found in sectioned weld test pieces. 2D FE sensitivity studies were performed examining the effect of variations in a number of parameters (bead sequence, hardening law, inter-pass temperature and annealing temperature). The hardening law was changed from isotropic to kinematic to investigate the effect of material behaviour. Large weld residual tensile stresses were calculated with significant compressive stresses in the adjacent vessel wall. Stress results were generally insensitive in the tube and forging, indicating that the vessel constraint dominates over local welding conditions. Weld hoop stresses were overestimated partly due to the ‘tourniquet’ effect of depositing rings of weld metal and the isotropic hardening law assumed.


Author(s):  
Isoharu Nishiguchi ◽  
Asao Okamoto ◽  
Norimichi Yamashita ◽  
Mitsuru Aoki

The rules in codes such as the ASME Boiler and Pressure Vessel Code Section III Division 1 and Section VIII Division 2, provide the concept of stress categorization to prevent inelastic failure modes based on the elastic analyses. The categorization of the stresses obtained by the FEM analysis, however, is not always clear and the Three Dimensional FEM Stress Evaluation in JPVRC (TDF committee) has been developed alternative criteria to dispense with the stress categorization. As for the evaluation of the primary plus secondary stress, criteria based on the concept of the Cyclic Yield Area (CYA) have been developed. In this paper, the recent results obtained in the committee are summarized to evaluate the validity and the usability of the criteria.


1995 ◽  
Vol 22 (5) ◽  
pp. 898-915 ◽  
Author(s):  
E. H. Fahmy ◽  
T. G. M. Ghoneim

A nonlinear three-dimensional finite element model was developed to study the complex behavior of ungrouted and grouted concrete block masonry prisms under axial compression. The model detects crack initiation and traces crack propagation in the masonry assemblage. Variable strengths for blocks, mortar, and grout were used to study the effect of the mechanical properties of prism constituents, and their combinations, on the prism strength and modulus of elasticity. The effect of the number of courses was also investigated. The results of the finite element analysis were used to develop simplified relationships to predict prism strength and modulus of elasticity. Good agreement was observed between the available experimental data and the predicted prism strengths. Key words: compressive strength, concrete blocks, failure modes, finite element, masonry, modulus of elasticity, prisms.


Author(s):  
Michael W. Guillot ◽  
Jack E. Helms

Finite element analysis is widely used to model the stresses resulting from penetrations in pressure vessels to accommodate components such as nozzles and man-ways. In many cases a reinforcing pad is required around the nozzle or other component to meet the design requirements of Section VIII, Division 1 or 2, of the ASME Pressure Vessel Code [1]. Several different finite element techniques are currently used for calculating the effects of reinforcing pads on the shell stresses resulting from penetrations for nozzles or man-ways. In this research the stresses near a typical reinforced nozzle on a pressure vessel shell are studied. Finite element analysis is used to model the stresses in the reinforcing pad and shell. The commercially available software package ANSYS is used for the modeling. Loadings on the nozzle are due to combinations of internal pressure and moments to simulate piping attachments. The finite element results are compared to an analysis per Welding Research Council Bulletin 107 [2].


Author(s):  
M. M. Hossain ◽  
R. Adibi-Asl ◽  
R. Seshadri

The ASME Boiler and Pressure Vessel Codes and Standards used for designing pressure vessel and piping provide guidelines to classify the linear elastic stresses into primary, secondary and peak categories. Although these guidelines cover a wide range of pressure components, they are sometimes difficult to apply to the three-dimensional components with complex loading and geometries. The concept of “reference two-bar structure” is used in this paper to categorize the stresses in pressure components and structures, using linear elastic finite element analyses. The method is applied to a number of components and structures from simple to relatively complex geometric configurations. The results compare well with those obtained from commercial finite element codes.


2021 ◽  
Author(s):  
Fernando Geremias Toni ◽  
Rodrigo Provasi ◽  
Clóvis de Arruda Martins

Abstract To correctly model the structural behavior of a flexible pipe, the contribution of all the layers must be completely understood, among them the interlocked carcass. That carcass is a metallic layer designed to provide radial stiffness to a flexible pipe, mainly supporting pressure differentials and thus preventing failure modes such as collapse and crushing, but its behavior under other loads is worth of investigation. This paper contributes to understanding the carcass behavior under tension. Given its complex helical and interlocked geometry, modelling the carcass through the Finite Element Method is a challenging task, not only due to the large size of the models, but also due to the nonlinearities and convergence difficulties that arise from the self-contacts at the interlocking. For these reasons, most works developed over the past decades have adopted an equivalent layer approach, in which the carcass is replaced by an orthotropic cylindrical layer with equivalent mechanical properties. Although practical, this approach disregards the effects from the interlocking, such as stiffness variations and stress concentrations. Therefore, aiming a more realistic representation and a better understanding of the mechanical behavior of the interlocked carcass, this work presents four different carcass finite element models to analyze this layer under tension loads. The first one is a complete three-dimensional finite element model of an interlocked carcass discretized with second order isoparametric solid elements and surface-to-surface contact elements. The second model consists of a version of the first one with the addition of an inner polymeric sheath. As for the third and fourth models, it was adopted the simplifying ring hypothesis, that is, a carcass with 90 degree lay angle, thus allowing the axisymmetric modelling of the two previous configurations, representing a substantial computational gain by using two-dimensional meshes. The results of those models are then presented and compared, and the validity of the adopted simplifying hypothesis is verified.


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