Flow and Heat Transfer of Confined Impingement Jets Cooling

Author(s):  
Ting Wang ◽  
Mingjie Lin ◽  
Ronald S. Bunker

Experimental studies on heat transfer and flow structure in confined impingement jets were performed. The objective of this study was to investigate the detailed heat transfer coefficient distribution on the jet impingement target surface and flow structure in the confined cavity. The distribution of heat transfer coefficients on the target surface was obtained by employing the transient liquid crystal method coupled with a 3-D inverse transient conduction scheme under Reynolds number ranging from 1039 to 5175. The results show that the average heat transfer coefficients increased linearly with the Reynolds number as Nu = 0.00304 Pr0.42Re. The effects of cross flow on heat transfer were investigated. The flow structure were analyzed to gain insight into convective heat transfer behavior.

Author(s):  
Lei Wang ◽  
Bengt Sunde´n ◽  
Borg Andreas ◽  
Hans Abrahamsson

Experimental studies are carried out to investigate the heat transfer characteristics involving an impinging jet with a shallow-angle in a crossflow. Liquid crystal technique is employed to measure the wall temperature and obtain the heat transfer coefficients. In the study, the Reynolds number for the crossflow is range from 80,000 to 160,000 and the Reynolds number for the jet varies from 20,000 to 40,000. The jet-to-crossflow velocity ratio changes from 2.4 to 4.9. For a constant velocity ratio R = 3.5, it is found that the structure of heat transfer changes in nature as both Reynolds number increases. In addition, it is observed that the heat transfer in the wall jet region is uniquely determined by the jet and is independent of the crossflow. A correlation is constructed to fit data and predict the Nusselt number in this region.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


2003 ◽  
Vol 125 (4) ◽  
pp. 682-691 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu

Effective cooling of the airfoil leading edge is imperative in gas turbine designs. Among several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a cross flow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading-edge surface roughened with different conical bumps and radial ribs have been reported by the same authors previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on (1) a smooth wall, (2) a wall roughened with horseshoe ribs, and (3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: (a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. (b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Among the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface, which was attributed entirely to the area increase of the target surface. (c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6587
Author(s):  
Sandip Dutta ◽  
Prashant Singh

Impingement heat transfer is considered one of the most effective cooling technologies that yield high localized convective heat transfer coefficients. This paper studies different configurable parameters involved in jet impingement cooling such as, exit orifice shape, crossflow regulation, target surface modification, spent air reuse, impingement channel modification, jet pulsation, and other techniques to understand which of them are critical and how these heat-transfer-enhancement concepts work. The aim of this paper is to excite the thermal sciences community of this efficient cooling technique and instill some thoughts for future innovations. New orifice shapes are becoming feasible due to innovative 3D printing technologies. However, the orifice shape variations show that it is hard to beat a sharp-edged round orifice in heat transfer coefficient, but it comes with a higher pressure drop across the orifice. Any attempt to streamline the hole shape indicated a drop in the Nusselt number, thus giving the designer some control over thermal budgeting of a component. Reduction in crossflow has been attempted with channel modifications. The use of high-porosity conductive foam in the impingement space has shown marked improvement in heat transfer performance. A list of possible research topics based on this discussion is provided in the conclusion.


Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60°F (33.3°C) to 400°F (222.2°C). In addition to varying jet temperatures, the jet Reynolds number (5000–20000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge, jet impingement.


Author(s):  
Weston V. Harmon ◽  
Cassius A. Elston ◽  
Lesley M. Wright

The effect of rotation on leading edge jet impingement is experimentally investigated in this study. Cooling air travels radially outward through a square supply channel, turns 90° into a cross-over hole, and impinges on a semi-circular surface. To eliminate the effect of jet cross-flow, regionally averaged heat transfer coefficients are measured on the surface surrounding a single jet. The heat transfer performance of a round jet is compared to that afforded by a 2:1 racetrack shaped jet. Two jet Reynolds numbers were investigated, Rejet = 15,000 and Rejet = 25,000. This, in addition to a varying rotational speed, allows for the consideration of rotation numbers varying from 0.0–0.076 (based on the jet velocity and jet hydraulic diameter). The results obtained are benchmarked against stationary results to highlight enhancement due to rotation. It is shown that as the rotation number increases, the heat transfer is enhanced on all regions of the semi-circular target surface. For rotation numbers of less than 0.030, enhancement due to rotation is marginal. Once rotation numbers breach this value, heat transfer begins to increase significantly on all surfaces. Additionally, it was shown that a racetrack shaped jet consistently out performs a round jet at an equivalent rotation number. The racetrack jet offers better and more consistent coverage of the leading edge surface, yielding higher average heat transfer enhancement.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60 °F (33.3 °C) to 400 °F (222.2 °C). In addition to varying jet temperatures, the jet Reynolds number (5000–20,000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique, which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge jet impingement.


Author(s):  
Lei Wang ◽  
Bengt Sunde´n ◽  
Andreas Borg ◽  
Hans Abrahamsson

Experimental studies are carried out to investigate the heat transfer characteristics involving an impinging jet with a shallow-angle in a crossflow. A rib is applied to control the jet impingement heat transfer. Liquid crystal technique is employed to measure the wall temperature and obtain the heat transfer coefficients. In the study, the Reynolds number for the crossflow is 80,000 and the Reynolds number for the jet ranges from 20,000 to 40,000. This gives rise to the jet-to-crossflow velocity ratio varying from 1.4 to 2.8. For all the tested cases, it is found that the presence of rib makes the Nusselt number profiles across the stagnation point change from a classical bell-shaped profile to a plateau-like pattern, indicating the enhanced heat transfer region expands more as the rib is present. In particular, the presence of rib has a more pronounced effect on the enhancement of heat transfer at lower velocity ratio (R = 1.4). However, in such case, the local heat transfer in the rib corner region deteriorates. At higher velocity ratio, especially at R = 2.8, the presence of rib makes the heat transfer rate more uniform, but meanwhile, it is found that the impinging jet effect tends to be weaker.


Author(s):  
Bidzina Kekelia ◽  
Kevin Bennion ◽  
Xuhui Feng ◽  
Gilberto Moreno ◽  
J. Emily Cousineau ◽  
...  

Abstract In this study, the results of NREL’s continued work on experimental characterization of the thermal performance of free-surface jets of automatic transmission fluid impinged on a heated target surface are presented. The measured heat transfer coefficients are useful for understanding factors influencing performance of driveline fluid-based cooling systems for electric machines and help designers in developing high-performance, power-dense and reliable machines. Experiments were carried out for different fluid and target surface temperatures (50°C, 70°C, and 90°C for the fluid and 90°C, 100°C, 110°C, and 120°C for the target surface). Impinging jet velocities (0.5 m/s to 7.5 m/s) and the jet position on the target surface (center versus edge) were also varied. The impinging angle was kept at 90° relative to the target surface. It was found that higher target surface temperature increased heat transfer coefficients, namely, increasing surface temperature from 90°C to 120°C enhanced heat transfer coefficient values at higher impinged jet velocities (7.5 m/s) by up to 15%.


Author(s):  
Srivatsan Madhavan ◽  
Kishore Ranganath Ramakrishnan ◽  
Prashant Singh ◽  
Srinath Ekkad

Abstract Array-jet impingement is typically used in gas turbine blade near-wall cooling, where high rates of heat dissipation is required. The accumulated crossflow mass flux results in significant reduction in jet effectiveness in the downstream rows, leading to reduced cooling performance. In this paper, a jet impingement system equipped with U-shaped ribs (hereafter referred as “diverter”) was used for diverting the crossflow away from the jets emanating from the nozzle plate. To this end, a baseline configuration of array-jet impingement onto smooth target surface is considered, where the normalized jet-to-jet spacing (x/dj = y/dj) was 6 and the normalized jet-to-target spacing (z/dj) was 2. Crossflow diverters with thickness t of 1.5875 mm and height h of 2dj (= z) were installed at a distance of 2dj from the respective jet centers. Detailed heat transfer coefficients have been calculated through transient liquid crystal experiments carried out over Reynolds numbers ranging from 3500 to 12,000. It has been observed that crossflow diverters protect the downstream jets from upstream jet deflection, thereby maximizing their stagnation cooling potential. An average of 15–30% enhancement in Nusselt number is obtained over the flow range tested. This benefit in heat transfer came at a cost of increased pumping power to maintain similar flow rate in the system. At a given pumping power, crossflow diverters yielded an enhancement of 9–15% in heat transfer compared with the baseline case.


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