Impingement Heat Transfer Enhancement on a Cylindrical, Leading Edge Model With Varying Jet Temperatures

2012 ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Experimental Technique ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Large Temperature ◽  
Transfer Coefficients ◽  
Stagnation Region ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60°F (33.3°C) to 400°F (222.2°C). In addition to varying jet temperatures, the jet Reynolds number (5000–20000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge, jet impingement.

Impingement Heat Transfer Enhancement on a Cylindrical, Leading Edge Model With Varying Jet Temperatures

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Experimental Technique ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Large Temperature ◽  
Transfer Coefficients ◽  
Stagnation Region ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60 °F (33.3 °C) to 400 °F (222.2 °C). In addition to varying jet temperatures, the jet Reynolds number (5000–20,000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique, which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge jet impingement.

scholarly journals Opportunities in Jet-Impingement Cooling for Gas-Turbine Engines

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6587
Author(s):  
Sandip Dutta ◽  
Prashant Singh
Keyword(s):  
Heat Transfer ◽  
Jet Impingement ◽  
Target Surface ◽  
Turbine Engines ◽  
High Porosity ◽  
Transfer Coefficients ◽  
Impingement Cooling ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Convective Heat Transfer Coefficients

Impingement heat transfer is considered one of the most effective cooling technologies that yield high localized convective heat transfer coefficients. This paper studies different configurable parameters involved in jet impingement cooling such as, exit orifice shape, crossflow regulation, target surface modification, spent air reuse, impingement channel modification, jet pulsation, and other techniques to understand which of them are critical and how these heat-transfer-enhancement concepts work. The aim of this paper is to excite the thermal sciences community of this efficient cooling technique and instill some thoughts for future innovations. New orifice shapes are becoming feasible due to innovative 3D printing technologies. However, the orifice shape variations show that it is hard to beat a sharp-edged round orifice in heat transfer coefficient, but it comes with a higher pressure drop across the orifice. Any attempt to streamline the hole shape indicated a drop in the Nusselt number, thus giving the designer some control over thermal budgeting of a component. Reduction in crossflow has been attempted with channel modifications. The use of high-porosity conductive foam in the impingement space has shown marked improvement in heat transfer performance. A list of possible research topics based on this discussion is provided in the conclusion.

An Experimental Study of Impingement on Roughened Airfoil Leading-Edge Walls With Film Holes

2001 ◽  
Vol 123 (4) ◽  
pp. 766-773 ◽  
Author(s):  
M. E. Taslim ◽  
Y. Pan ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Airfoil leading-edge surfaces in state-of-the-art gas turbines, being exposed to very high gas temperatures, are often life-limiting locations and require complex cooling schemes for robust designs. A combination of convection and film cooling is used in conventional designs to maintain leading-edge metal temperatures at levels consistent with airfoil life requirements. Compatible with the external contour of the airfoil at the leading edge, the leading-edge cooling cavities often have complex cross-sectional shapes. Furthermore, to enhance the heat transfer coefficient in these cavities, they are often roughened on three walls with ribs of different geometries. The cooling flow for these geometries usually enters the cavity from the airfoil root and flows radially to the airfoil tip or, in the more advanced designs, enters the leading edge cavity from the adjacent cavity through a series of crossover holes in the wall separating the two cavities. In the latter case, the crossover jets impinge on a smooth leading-edge wall and exit through the showerhead film holes, gill film holes on the pressure and suction sides, and, in some cases, form a crossflow in the leading-edge cavity, which is ejected through the airfoil tip hole. The main objective of this investigation was to study the effects that film holes on the target surface have on the impingement heat transfer coefficient. Available data in the open literature are mostly for impingement on a flat smooth surface with no representation of the film holes. This investigation involved two new features used in airfoil leading-edge cooling, those being a curved and roughened target surface in conjunction with leading-edge row of film holes. Results of the crossover jets impinging on these leading-edge surface geometries with no film holes were reported by these authors previously. This paper reports experimental results of crossover jets impinging on those same geometries in the presence of film holes. The investigated surface geometries were smooth, roughened with large and small conical bumps as well as tapered radial ribs. A range of flow arrangements and jet Reynolds numbers were investigated, and the results were compared to those of the previous study where no film holes were present. It was concluded that the presence of leading-edge film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly. The smaller conical bump geometry in this investigation produced impingement heat transfer coefficients up to 35 percent higher than those of the smooth target surface. When the contribution of the increased area in the overall heat transfer is taken into consideration, this same geometry for all flow cases as well as jet impingement distances Z/djet provides an increase in the heat removal from the target surface by as much as 95 percent when compared with the smooth target surface.

Experimental and Numerical Investigation of Impingement on a Rib-Roughened Leading-Edge Wall

2003 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Edge Surface ◽  
Rib Roughened

Effective cooling of the airfoil leading-edge is imperative in gas turbine designs. Amongst several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a crossflow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading edge surface roughened with different conical bumps and radial ribs are reported by the same authors, previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on 1) a smooth wall, 2) a wall roughened with horseshoe ribs, and 3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Amongst the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface which was attributed entirely to the area increase of the target surface. c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.

An Experimental Study of Impingement on Roughened Airfoil Leading-Edge Walls With Film Holes

2001 ◽  
Author(s):  
M. E. Taslim ◽  
Y. Pan ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Airfoil leading-edge surfaces in state-of-the-art gas turbines, being exposed to very high gas temperatures, are often life-limiting locations and require complex cooling schemes for robust designs. A combination of convection and film cooling is used in conventional designs to maintain leading-edge metal temperatures at levels consistent with airfoil life requirements. Compatible with the external contour of the airfoil at the leading edge, the leading-edge cooling cavities often have complex cross-sectional shapes. Furthermore, to enhance the heat transfer coefficient in these cavities, they are often roughened on three walls with ribs of different geometries. The cooling flow for these geometries usually enters the cavity from the airfoil root and flows radially to the airfoil tip or, in the more advanced designs, enters the leading edge cavity from the adjacent cavity through a series of crossover holes in the wall separating the two cavities. In the latter case, the crossover jets impinge on a smooth leading-edge wall and exit through the showerhead film holes, gill film holes on the pressure and suction sides, and, in some cases, forms a cross-flow in the leading-edge cavity and is ejected through the airfoil tip hole. The main objective of this investigation was to study the effects that film holes on the target surface have on the impingement heat transfer coefficient. Available data in the open literature are mostly for impingement on a flat smooth surface with no representation of the film holes. This investigation involved two new features used in airfoil leading-edge cooling those being a curved and roughened target surface in conjunction with leading-edge row of film holes. Results of the crossover jets impinging on these leading-edge surface geometries with no film holes were reported by these authors previously. This paper reports experimental results of crossover jets impinging on those same geometries in the presence of film holes. The investigated surface geometries were smooth, roughened with large and small conical bumps as well as tapered radial ribs. A range of flow arrangements and jet Reynolds numbers were investigated and the results were compared to those of the previous study were no film holes were present. It was concluded that the presence of leading-edge film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly. The smaller conical bump geometry in this investigation produced impingement heat transfer coefficients up to 35% higher than those of the smooth target surface. When the contribution of the increased area in the overall heat transfer is taken into consideration, this same geometry for all flow cases as well as jet impingement distances (Z/djet) provides an increase in the heat removal from the target surface by as much as 95% when compared with the smooth target surface.

Jet Impingement Heat Transfer Enhancement by U-Shaped Crossflow Diverters

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
Srivatsan Madhavan ◽  
Kishore Ranganath Ramakrishnan ◽  
Prashant Singh ◽  
Srinath Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Dissipation ◽  
Jet Impingement ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Pumping Power ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Baseline Case

Abstract Array-jet impingement is typically used in gas turbine blade near-wall cooling, where high rates of heat dissipation is required. The accumulated crossflow mass flux results in significant reduction in jet effectiveness in the downstream rows, leading to reduced cooling performance. In this paper, a jet impingement system equipped with U-shaped ribs (hereafter referred as “diverter”) was used for diverting the crossflow away from the jets emanating from the nozzle plate. To this end, a baseline configuration of array-jet impingement onto smooth target surface is considered, where the normalized jet-to-jet spacing (x/dj = y/dj) was 6 and the normalized jet-to-target spacing (z/dj) was 2. Crossflow diverters with thickness t of 1.5875 mm and height h of 2dj (= z) were installed at a distance of 2dj from the respective jet centers. Detailed heat transfer coefficients have been calculated through transient liquid crystal experiments carried out over Reynolds numbers ranging from 3500 to 12,000. It has been observed that crossflow diverters protect the downstream jets from upstream jet deflection, thereby maximizing their stagnation cooling potential. An average of 15–30% enhancement in Nusselt number is obtained over the flow range tested. This benefit in heat transfer came at a cost of increased pumping power to maintain similar flow rate in the system. At a given pumping power, crossflow diverters yielded an enhancement of 9–15% in heat transfer compared with the baseline case.

Flow and Heat Transfer of Confined Impingement Jets Cooling

2000 ◽  
Author(s):  
Ting Wang ◽  
Mingjie Lin ◽  
Ronald S. Bunker
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Flow Structure ◽  
Experimental Studies ◽  
Cross Flow ◽  
Jet Impingement ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Transfer Behavior

Experimental studies on heat transfer and flow structure in confined impingement jets were performed. The objective of this study was to investigate the detailed heat transfer coefficient distribution on the jet impingement target surface and flow structure in the confined cavity. The distribution of heat transfer coefficients on the target surface was obtained by employing the transient liquid crystal method coupled with a 3-D inverse transient conduction scheme under Reynolds number ranging from 1039 to 5175. The results show that the average heat transfer coefficients increased linearly with the Reynolds number as Nu = 0.00304 Pr0.42Re. The effects of cross flow on heat transfer were investigated. The flow structure were analyzed to gain insight into convective heat transfer behavior.

scholarly journals Verification of Thermal Models of Internally Cooled Gas Turbine Blades

2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Igor Shevchenko ◽  
Nikolay Rogalev ◽  
Andrey Rogalev ◽  
Andrey Vegera ◽  
Nikolay Bychkov
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Heat Removal ◽  
Leading Edge ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Transfer Coefficients ◽  
Single Experiment ◽  
Heat Transfer Coefficients

Numerical simulation of temperature field of cooled turbine blades is a required element of gas turbine engine design process. The verification is usually performed on the basis of results of test of full-size blade prototype on a gas-dynamic test bench. A method of calorimetric measurement in a molten metal thermostat for verification of a thermal model of cooled blade is proposed in this paper. The method allows obtaining local values of heat flux in each point of blade surface within a single experiment. The error of determination of local heat transfer coefficients using this method does not exceed 8% for blades with radial channels. An important feature of the method is that the heat load remains unchanged during the experiment and the blade outer surface temperature equals zinc melting point. The verification of thermal-hydraulic model of high-pressure turbine blade with cooling allowing asymmetrical heat removal from pressure and suction sides was carried out using the developed method. An analysis of heat transfer coefficients confirmed the high level of heat transfer in the leading edge, whose value is comparable with jet impingement heat transfer. The maximum of the heat transfer coefficients is shifted from the critical point of the leading edge to the pressure side.

Multi-Jet Impingement Heat Transfer With a Dimple-Pimple Patterned Jet Plate

2020 ◽  
Author(s):  
Husam Zawati ◽  
Gaurav Gupta ◽  
Yakym Khlyapov ◽  
Erik Fernandez ◽  
Jayanta Kapat ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Turbulence Models ◽  
Jet Impingement ◽  
Underlying Mechanism ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Air Jets ◽  
Impingement Heat Transfer ◽  
Definition Of

Abstract The objective of the present study is the evaluation of the heat transfer difference between a novel jet plate configuration and a conventional flat jet orifice plate. Physical mechanisms that lead to a change in Nusselt number when comparing both configurations are discussed in two regions: impingement and crossflow. In the presented work, both plates with identical inline arrays of (20 × 26) circular air jets impinging orthogonally on a flat target comprised of 20 segments parallel to the jet orifice plates, are studied. The first is a staggered configuration of a pimple-dimple (convex-concave) plate. This plate features two jet diameters: (a) 4.63 mm emanating from negative sphere of 14.63 mm in radius inward imprint; (b) 2.19 mm emanating from a positive sphere of 17.07 mm in radius, protruding from the base of the plate. The second jet plate is flat, which serves as a baseline for the heat transfer study. This plate has a constant jet orifice diameters of 3.49 mm, found based on the definition of total average open area of the first plate (NPR configuration). Heat transfer characteristics and turbulent flow structures are investigated over jet-averaged Reynolds numbers (Reav,j) of 5,000, 7,000, and 9,000. Jet-to-plate distance (Z/Dj) is varied between (2.4 – 6.0) jet diameters. A numerical study is carried out to compare various turbulence models (κε-EB, κε-Lag EB, κε-v2f, κω-SST, RST). Numerical simulations are analyzed in detail to explain the underlying mechanism of heat transfer enhancement, related to such geometries. The convex-concaved plate yields lower globally-averaged heat transfer coefficients when compared to a flat jet plate in the impingement region. However, enhancement up to 23% is seen in the crossflow region, where the crossflow effects are dominant in a maximum-crossflow configuration.

Experimental and Numerical Investigation of Impingement on a Rib-Roughened Leading-Edge Wall

2003 ◽  
Vol 125 (4) ◽  
pp. 682-691 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Cross Flow ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Edge Surface ◽  
Rib Roughened

Effective cooling of the airfoil leading edge is imperative in gas turbine designs. Among several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a cross flow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading-edge surface roughened with different conical bumps and radial ribs have been reported by the same authors previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on (1) a smooth wall, (2) a wall roughened with horseshoe ribs, and (3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: (a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. (b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Among the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface, which was attributed entirely to the area increase of the target surface. (c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.

Sign in / Sign up

Export Citation Format

Share Document