A Design System for Parametric Design of Complex Products

Author(s):  
Johan Malmqvist

Abstract In this report a design system for parametric design of complex products is presented. The system is based on product models for complex products and components. These models were implemented as general framework models using the data base management system TORNADO. The user creates models for specific products by filling out forms. Consequently, all products can be represented in a uniform way. This gives the advantage that all service software (for storage in the product data base, retrieval of component data etc.) associated to a certain product model can be shared. The only lines of code the designer writes when creating a new component family are the design rules of the component. In association with the models a design system for complex products is presented. Benefitting from the uniform representations of the products, the system lets the user control the design process, while a system kernel handles the constraint management. The product models and the design system have been applied to hydraulic cylinder design.

Author(s):  
Hans L. Johannesson

Abstract In a hydraulic cylinder each cylinder component contributes to the total function, and the components interact and are dependent on each other. The geometry of some components can be completely determined by other surrounding interacting components. In this work it is shown how computer aid can be applied in hydraulic cylinder design when considering component interaction. A special hydraulic cylinder product model is developed. It is stored in an external CAD system independent data base. The parameters stored in the data base are used when retrieving component data from component family data bases, standard component data bases, and when running parametric component and system design programs. The software system used in this work consists of an ordinary 2D wire frame modeling turn-key CAD system, FORTRAN application programs, a data base management system, CAD system independent data bases and CAD system dependent interface programs.


Author(s):  
Johan Malmqvist

Abstract This paper describes a system for parametric design and optimization of complex products. In the system, the use of knowledge-based and mathematical programming methods is combined. The motivation is that while knowledge-based methods are well suited for modeling products, they are insufficient when dealing with design problems that can be given an optimization formulation. This weakness was approached by including the information necessary for stating an optimization problem in the product models. A system optimization method can then be applied. The system also performs sensitivity analysis and has an interactive optimization module. The use of the system is illustrated by an example; the design and optimization of a two-speed gearbox.


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