An Automated System for Cam Design and Manufacture

Author(s):  
Wu-Jung Tsai ◽  
Jyh-Jone Lee

Abstract In this paper, we developed an automated system for the design and manufacture of three-dimensional cams. This system incorporates the computer-aided design, manufacturing and inspection three sequences into one automated process. First, a computer package employing the theory of gearing is developed for synthesizing and animating cam mechanisms. Then, a module for generating NC programs for a five-axis CNC machine to manufacture spatial cams is established. Finally, a computer-aided inspection system for measuring cam profile is introduced. This automated CAD/CAM/CAI system is illustrated with an example on the design of a roller gear cam.

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.


Author(s):  
Khaled E. Ahmed

The potential applications of computer-aided design/computer-aided manufacturing (CAD/CAM) and intraoral scanning exceed the delivery of standard prosthodontic interventions. The aim of this study was to clinically present a developed assessment technique, that relies on the use of sequential intraoral scanning, three-dimensional superimposition, and 2D and 3D deviation analyses based on a standardised protocol, as an auxiliary tool in monitoring dimensional changes of residual ridge post-extraction with a follow-up period of four months.


2014 ◽  
Vol 7 (2) ◽  
pp. 158-166 ◽  
Author(s):  
Frank Wilde ◽  
Carl-Peter Cornelius ◽  
Alexander Schramm

We investigated the workflow of computer-assisted mandibular reconstruction that was performed with a patient-specific mandibular reconstruction plate fabricated with computer-aided design and computer-aided manufacturing (CAD/CAM) techniques and a fibula flap. We assessed the feasibility of this technique from virtual planning to the completion of surgery. Computed tomography (CT) scans of a cadaveric skull and fibula were obtained for the virtual simulation of mandibular resection and reconstruction using ProPlan CMF software (Materialise®/DePuy Synthes®). The virtual model of the reconstructed mandible provided the basis for the computer-aided design of a patient-specific reconstruction plate that was milled from titanium using a five-axis milling machine and CAM techniques. CAD/CAM techniques were used for producing resection guides for mandibular resection and cutting guides for harvesting a fibula flap. Mandibular reconstruction was simulated in a cadaveric wet laboratory. No problems were encountered during the procedure. The plate was fixed accurately to the residual bone without difficulty. The fibula segments were attached to the plate rapidly and reliably. The fusion of preoperative and postoperative CT datasets demonstrated high reconstruction precision. Computer-assisted mandibular reconstruction with CAD/CAM-fabricated patient-specific reconstruction plates appears to be a promising approach for mandibular reconstruction. Clinical trials are required to determine whether these promising results can be translated into successful practice and what further developments are needed.


2021 ◽  
Author(s):  
◽  
Jonathan William Murdoch

<p>Throughout history the use of scale representations has been important in the process of creating architecture. In recent times the introduction of computer-aided design (CAD) has significantly altered traditional methods of conceptual design representation, mainly through a shift from the physical to the virtual. The aim of the research is to explore the relationship between computer aided manufacturing (CAM) and the methods for extracting and producing qualities of a conceptual nature from computer and numerically controlled (CNC) machine, and how this could advance conceptual creativity formulating in buildable form. The qualities that are inherently produced by CNC machining processes are then captured back into the three-dimensional environment (CAD), and then re-exported via CNC machining. The information that flows from the digital to the physical and then back again, creates new physical qualities that would not normally be produced, and allows for further investigation. Through the misrepresentation and reinterpretation of machine processes in this research, the output produces an object of an abstract nature created through identifying extraordinary expressions of tool paths. This 1:1 abstract object expresses qualities of craft produced by the CNC machine and creates a new form of craft that can be compared to the expression of the traditional craftsman and their trade. This simple movement between scales and formats begins to generate new design processes that in turn translate the conceptual expression of the object into a buildable form. On final completion of the object this project has proven that CAM conceptual creativity can be translated and formulated into built form. A key observation of this research is that identifying CAM production techniques can produce abstract representation through a new means of design representation.</p>


2020 ◽  
pp. 606-612
Author(s):  
S.V. KAZUMYAN ◽  
◽  
I.A. DEGTEV ◽  
V.V. BORISOV ◽  
K.A. ERSHOV

The article represents the information that in the age of digital dentistry, virtual treatment planning is becoming an increasingly important element of dental practice. With new technological advances in computer-aided design and computer-aided manufacturing (CAD/CAM) of dental restorations, predictable interdisciplinary treatment using a reverse planning approach appears to be beneficial and feasible. It is noted that thanks to achievements in medical imaging and computer programming, 2D axial images can be processed into other reformatted representations (sagittal and coronal) and three-dimensional (3D) virtual models representing the patient’s anatomy. It is shown that telemedicine occupies a special place among modern technologies in dentistry, which is used both for remote consultation and for the successful treatment of patients. Keywords: Virtual assistants , virtual nurses, voice technologies, artificial intelligence, virtual reality, 3D printing, telemedicine.


2006 ◽  
Vol 53 (1) ◽  
pp. 42-53 ◽  
Author(s):  
Aleksandar Todorovic ◽  
Vojkan Lazic

CAD/CAM technology (Computer Aided Design / Computer Aided Manufacturing) in the matter of fact helps in design and development of two-dimensional or three-dimensional models and their realization on numerical controlled machines. The key to direct or indirect CAD/CAM dental restorations is the measurement of dental preparation in the mouth or on the plaster die. The aim of this paper is to describe the possibilities and the way of function of different computer aided inspection (CAI) systems as a first part of CAD/CAM systems. Different researchers have presented several approaches of methods for three dimensional (3D) measurement. Today, for chairside dental treatment, only the optical method of measurement has lead to satisfactory results in practice. Laboratory CAD/CAM systems use mechanical and optical technologies for 3D measurement. Optical impression grows as a leader of CAI segment of almost every new CAD/CAM system. The most important properties of 3D scanners are: accuracy, volume and speed of measurement and ergonomy of instrument. .


Author(s):  
G Britton ◽  
T S Beng ◽  
Y Wang

This paper describes three approaches for virtual product development of plastic injection moulds. The first is characterized by the use of three-dimensional computer aided design (CAD) for product design, two-dimensional drafting for mould design and three-dimensional computer aided design/manufacture (CAD/CAM) for mould manufacture. The second is characterized by the use of three-dimensional CAD models by all three participants, but between any two participants some form of file conversion is normally required because different CAD systems are used. The first two approaches share one common feature: the models are passed serially from the product designer to the mould designer and on to the toolmaker. They represent current practice in industry. The third approach is a proposed collaborative design process. Participants can work concurrently on the same model, sharing their knowledge and experience. The process is currently being refined and will be validated later this year with a prototype system based on Unigraphics iMAN software.


2020 ◽  
Vol 45 (4) ◽  
pp. E176-E184
Author(s):  
SM Munusamy ◽  
AU Yap ◽  
HL Ching ◽  
NA Yahya

Clinical Relevance Computer-aided design/computer-aided manufacturing (CAD/CAM) composite resins are susceptible to degradation by dietary solvents. Dietary counselling is prudent when placing such CAD/CAM restorations. SUMMARY This study determined the effect of dietary solvents on the surface roughness (Ra) of direct, indirect, and computer-aided design/computer-aided manufacturing (CAD/CAM) dental composites. The materials evaluated were a direct composite (Filtek Z350 XT [FZ]), an indirect composite (Shofu Ceramage [CM]), and four CAD/CAM composites (Lava Ultimate [LU], Shofu Block HC [HC], Cerasmart [CS], and Vita Enamic [VE]). Specimens (12×14×1.5 mm) of each material were prepared, measured for baseline Ra, ranked, divided into six groups (n=12), and conditioned in the following media for 1 week at 37°C: air (control), distilled water, 0.02 N citric acid, 0.02 N lactic acid, heptane, and 50% ethanol-water solution. The composite specimens were then subjected to postconditioning Ra testing using an optical three-dimensional surface analyzer (G4e, Alicona Imaging GmbH, Raaba, Austria). Inter-medium and inter-material comparisons were performed with one-way analysis of variance and post hoc Bonferroni test at a significance level of α=0.05. Mean Ra values ranged from 0.086 ± 0.004 μm to 0.153 ± 0.005 μm for the various material/medium combinations. For all materials, conditioning in air (control) and distilled water generally resulted in significantly lower mean Ra than exposure to other dietary solvents. Conditioning in citric acid presented the roughest surfaces for FZ, CM, and CS. For LU, HC, and VE, exposure to lactic acid, heptane, and ethanol solution resulted in the highest mean Ra. Regardless of conditioning media, FZ had the highest and VE the lowest mean Ra compared with other composites. The CAD/CAM composites remained susceptible to surface degradation by dietary solvents despite their industrial polymerization.


2021 ◽  
Vol 11 ◽  
pp. 48-55
Author(s):  
Prajak Jariyapongpaiboon ◽  
Jirawan Chartpitak ◽  
Jaturong Jitsaard

Objectives: Infrazygomatic crest (IZC) surgical guides have been employed to prevent any avoidable complications during miniscrew insertion. The purpose of this study was to evaluate the accuracy of IZC miniscrew placement when using a surgical-guide developed by computer-aided design and manufacturing (CAD/CAM) techniques. Materials and Methods: Ten patients were scanned with cone-beam computed tomography for three-dimensional (3D) planning of IZC miniscrew placements. The upper arches were scanned separately, and virtual miniscrews were placed in the position planned by 3D software. The CAD/CAM surgical guides were designed and fabricated individually to enable accurate miniscrew placement. Subsequently, 20 self-drilling miniscrews were inserted at the right and left IZC areas using 5 CAD/CAM surgical guides (CS group, n = 10) and direct insertion (DI group, n = 10), respectively. Pre- and post-operative digital model images were compared, actual and planned miniscrew positions were superimposed and measured for 3D angular and distance deviations in the two groups. Comparisons between groups were made using the Kruskal–Wallis test. Results: In the CS group, the median coronal and sagittal angular deviations were 2.95 degrees (range 0.34–5.26 degrees) and 2.05 degrees (range 0.38–4.08 degrees), respectively, while the median coronal and apical deviations were 0.39 mm (range 0.24–0.51 mm) and 0.50 mm (range 0.16–0.66 mm). These deviations differed significantly from those of the DI group. Conclusion: The IZC CAD/CAM surgical guide has made it possible to control miniscrew placement with high precision.


2018 ◽  
Vol 10 (12) ◽  
pp. 168781401881678 ◽  
Author(s):  
Peng Chen ◽  
Yong Hu ◽  
Wen-Tao Li ◽  
Pei-Jun Wang

Railway transportation demands more efficient and accurate rail wear inspection systems to ensure the train operation safety. To obtain continuous three-dimensional data, a structured light rail wear inspection system is developed in this article, and the data processing method for aligning the point cloud from structured light scanning to the nominal computer-aided design model of the rail is investigated. For further data registration, the point cloud of the computer-aided design model is generated and the normal vectors of these points are calculated. In the coarse registration, conformal geometric algebra is applied to align the segmented point clouds by intuitive geometric calculations to those from the computer-aided design model. In the fine registration, the accurate alignment of the point clouds is implemented by the iterative closest point algorithm. The vertical and lateral wear amounts are obtained on the cross section by slicing the aligned three-dimensional point clouds data. Finally, the proposed system and method are validated by comparing the vertical wear amounts with the two-dimensional laser scanning and contact measurement results.


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