Design of a High-Speed Spherical Four-Bar Mechanism for Use in a Motion Common in Assembly Processes
In this paper, we present the mechanical design of a spherical four-bar mechanism for performing a motion common in manufacturing and assembly processes. The mechanism is designed to create, in a single, smooth motion, the combined rotation of a body by 90 degrees about one axis with a 90 degree rotation about an axis perpendicular to the first. A spherical four-bar mechanism is pursued as the basis for the design because the reorientation is produced mechanically rather than via a control scheme typical when higher degree of freedom systems are utilized. The design initiates with the kinematic synthesis of the spherical mechanism to guide a body through two orientations. The next step in the design is to refine the spherical fourbar based on manufacturing and operational concerns. As one of the challenges of utilizing these four-bars is tuning the starting and ending angle for the mechanism’s motion, a sensitivity analysis is performed to gauge the needed accuracy. Finally, there are details and a discussion of the proposed mechanical design.