Design of a High-Speed Spherical Four-Bar Mechanism for Use in a Motion Common in Assembly Processes

Author(s):  
Andrew P. Murray ◽  
Franc¸ois Pierrot

In this paper, we present the mechanical design of a spherical four-bar mechanism for performing a motion common in manufacturing and assembly processes. The mechanism is designed to create, in a single, smooth motion, the combined rotation of a body by 90 degrees about one axis with a 90 degree rotation about an axis perpendicular to the first. A spherical four-bar mechanism is pursued as the basis for the design because the reorientation is produced mechanically rather than via a control scheme typical when higher degree of freedom systems are utilized. The design initiates with the kinematic synthesis of the spherical mechanism to guide a body through two orientations. The next step in the design is to refine the spherical fourbar based on manufacturing and operational concerns. As one of the challenges of utilizing these four-bars is tuning the starting and ending angle for the mechanism’s motion, a sensitivity analysis is performed to gauge the needed accuracy. Finally, there are details and a discussion of the proposed mechanical design.

Author(s):  
Kevin S. Giaier ◽  
Andrew P. Murray ◽  
David H. Myszka

This paper presents a method for designing serial chains of spherical four-bar mechanisms that can achieve up to five design helices. The chains are comprised of identical copies of the same four-bar mechanism by connecting the coupler of the prior spherical mechanism to the base link of the subsequent spherical mechanism. Although having a degree of freedom per mechanism, the design methodology is based upon identically actuating each mechanism. With these conditions, the kinematic synthesis task of matching periodically spaced points on up to five arbitrary helices may be achieved. Due to the constraints realized via the spherical equivalent of planar Burmester Theory, spherical mechanisms produce at most five prescribed orientations resulting in this maximum. The methodology introduces a companion helix to each design helix along which the intersection locations of each spherical mechanisms axes must lie. As the mechanisms are connected by rigid links, the distance between the intersection locations along the companion helices is a constant. An extension to the coupler matches the points along the design helices. An approach to mechanically reducing the chain of mechanisms to a single degree of freedom is also presented. Finally, an example shows the methodology applied to three design helices.


Author(s):  
Usman Abubakar ◽  
Xiaoyuan Wang ◽  
Sayyed Haleem Shah ◽  
Sadiq Ur rahman

Author(s):  
B A Marlow

Experience shows that the reliability of large turbogenerators depends substantially on the quality of detail design, particularly the quality of the mechanical design. In addition to the design problems common to all high-speed rotating machinery, the mechanical design of generators must take account of certain electrical requirements. This paper gives an insight into the detail mechanical design of large turbogenerators paying particular attention to the interaction of electrical requirements on the mechanical design.


2021 ◽  
Author(s):  
Manjeet Tummalapalli

This project proposes a new SCARA variant with 4 degree of freedom. The proposed variant is achieved by swapping joint 2 and joint 3 of the standard SCARA robots. An adaptive controller is defined based on the advantages and disadvantages of PD, and SMC controllers.The purpose of the project is to understand the dynamics of the variant and to track the performance for trajectories. Simulations for tracking performance are carried under linear and circular trajectories. The variant is studied over the three controllers; PD, PD-SMC and A-PD-SMC. The variant under the adaptive controller is most efficient in terms of tracking performance and the control inputs to the system. The system is simulated under high speed and with the influence of friction at the joints. The control gains are held constant for both the trajectories and hence the controller is able to perform good under changing trajectories. Due to the use of the adaptive law, the system is at the ease of implementation and since no priori knowledge if the system is needed, it is model free. Therefore, the proposed adaptive PD-SMC has proven to provide good, robust trajectory tracking.


2021 ◽  
Author(s):  
Yu SUN ◽  
Jinsong Zhou ◽  
Dao Gong ◽  
Yuanjin Ji

Abstract To absorb the vibration of the carbody of the high-speed train in multiple degrees of freedom, a multi-degree of freedom dynamic vibration absorber (MDOF DVA) is proposed. Installed under the carbody, the natural vibration frequency of the MDOF DVA from each DOF can be designed as a DVA for each single degree of freedom of the carbody. Hence, a 12-DOF model including the main vibration system and a MDOF DVA is established, and the principle of Multi-DOF dynamic vibration absorption is analyzed by combining the design method of single DVA and genetic algorithm. Based on a high-speed train dynamics model including an under-carbody MDOF DVA, the vibration control effect on each DOF of the MDOF DVA is analyzed by the virtual excitation method. Moreover, a high static and low dynamic stiffness (HSLDS) mount is proposed based on a cam–roller–spring mechanism for the installation of the MDOF DVA due to the requirement of the low vertical dynamic stiffness. From the dynamic simulation of a non-linear model in time-domain, the vibration control performance of the MDOF DVA installed with nonlinear HSLDS mount on the carbody is analyzed. The results show that the MDOF DVA can absorb the vibration of the carbody in multiple degrees of freedom effectively, and improve the running ride quality of the vehicle.


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