A Compliance-Based Compensation Approach for Designing High-Precision Flexure Mechanism

Author(s):  
S. Z. Li ◽  
J. J. Yu ◽  
G. H. Zong ◽  
Hai-jun Su

This paper presents an approach of utilizing parasitic motion compensation for designing high-precision flexure mechanism. This approach is expected to improve the accuracy of flexure mechanism without changing its degree of freedom (DOF) characteristic. Different from the method which mainly concentrates on how to compensate the parasitic translation error of a parallelogram-type flexure mechanism existing in most of the literatures, the proposed approach can compensate the parasitic motion produced by rotation in company with translation. Besides, the parasitic motion of a flexure mechanism is formulated and evaluated by utilizing its compliance. To specify it, the compliance of a general flexure mechanism is calculated firstly. Then the parasitic motions introduced by both rotation and translation are analyzed by utilizing the resultant compliance. Subsequently, a compliance-based compensation approach is addressed as the most important part of this paper. The design principles and procedure are further proposed in detail to help with improving the accuracy of the flexure mechanism. Finally, a case study of a 2R1T flexure mechanism is provided to illustrate this approach, and FEA simulation is implemented to demonstrate its validity. The result shows that it is a robust design method for the design of high-precision flexure mechanism.

Author(s):  
Hai-Jun Su ◽  
Hongliang Shi ◽  
JingJun Yu

This paper presents a symbolic formulation for analytical compliance analysis and synthesis of flexure mechanisms with arbitrary topologies. Compliance analysis or mapping is to determine the relationship between the deformation of a mechanism and the external loading applied. It is a crucial step for the control and design of flexure mechanisms. Most of the current work relies on physical experiments or numerical simulations for studying the compliance or stiffness of flexure mechanisms. There is a lack of formal tools for the compliance synthesis whose goal is to determine the geometry of flexures or assembly of multiple flexures for a prescribed compliance in the motion direction of interest. In this work, we first derive a symbolic formulation of the compliance and stiffness matrices for commonly-used flexure elements, flexure joints and simple chains. Elements of these matrices are all explicit functions of flexure parameters. To analyze a complex flexure mechanism, we subdivide the mechanism into multiple structural modules which we identify as serial, parallel or hybrid chains. We then analyze each module with the known flexure structures in the library. At last we use a bottom-up approach to obtain the compliance matrix for the overall mechanism. Our symbolic formulation enables subsequent compliance synthesis or sensitivity analysis which is to determine how each flexure parameter affects the overall compliance of the mechanism. Four practical examples are provided to demonstrate the approach. The result is a robust design method for the compliance analysis and synthesis of flexure mechanisms.


2014 ◽  
Vol 643 ◽  
pp. 310-315 ◽  
Author(s):  
Jian Jun Wu ◽  
Shi Lang Wu ◽  
Xiong Xiong You

Optimal robust design for multiple response problems is becoming more important for compliant mechanism. However, there are now still need effective methods for complex multiple response problems in the design process of compliant mechanism. In this paper, through the Response Surface Methodology (RSM), a novel optimal robust design method for the flexibility relationships of the 3-RRR compliant parallel micromotion platform along the X、Y direction and the rotation around the Z axis is proposed. Analysed the influence of different size parameters of flexible hinge to the compliant parallel micromotion platform different direction flexibility, the optimized complex multiple response variables of the compliant parallel micromotion platform and the best robust solutions are developed. And a real case study is used to demonstrate the implementation and potential applications of the proposed method for optimization design of compliant mechanism with considering complex multiple response problems.


2018 ◽  
Vol 1 (2) ◽  
pp. 1-17
Author(s):  
Tedi Budiman

One example of the growing information technology today is mobile learning, mobile learning which refers to mobile technology as a learning medium. Mobile learning is learning that is unique for each student to access learning materials anywhere, anytime. Mobile learning is suitable as a model of learning for the students to make it easier to get an understanding of a given subject, such as math is pretty complicated and always using formulas.The design method that I use is the case study method, namely, learning, searching and collecting data related to the study. While the development of engineering design software application programs that will be used by the author is the method of Rapid Application Development (RAD), which consists of 4 stages: Requirements Planning Phase, User Design Phase, Construction Phase and Phase Cotuver.


Author(s):  
John F. McGrew

This paper discusses a case study of a design and evaluation of a change management system at a large Telecommunications Corporation. The design and evaluation were done using the facilitated genetic algorithm (a parallel design method) and user decision style analysis. During the facilitated genetic algorithm the design team followed the procedure of the genetic algorithm. Usability was evaluated by applying user decision style analysis to the designed system. The design is compared with an existing system and with one designed by an analyst. The change management system designed by the facilitated genetic algorithm took less time to design and decision style analysis indicated it would be easier to use than the other two systems.


Author(s):  
Shorya Awtar ◽  
Edip Sevincer

Over-constraint is an important concern in mechanism design because it can lead to a loss in desired mobility. In distributed-compliance flexure mechanisms, this problem is alleviated due to the phenomenon of elastic averaging, thus enabling performance-enhancing geometric arrangements that are otherwise unrealizable. The principle of elastic averaging is illustrated in this paper by means of a multi-beam parallelogram flexure mechanism. In a lumped-compliance configuration, this mechanism is prone to over-constraint in the presence of nominal manufacturing and assembly errors. However, with an increasing degree of distributed-compliance, the mechanism is shown to become more tolerant to such geometric imperfections. The nonlinear load-stiffening and elasto-kinematic effects in the constituent beams have an important role to play in the over-constraint and elastic averaging characteristics of this mechanism. Therefore, a parametric model that incorporates these nonlinearities is utilized in predicting the influence of a representative geometric imperfection on the primary motion stiffness of the mechanism. The proposed model utilizes a beam generalization so that varying degrees of distributed compliance are captured using a single geometric parameter.


ISRN Optics ◽  
2012 ◽  
Vol 2012 ◽  
pp. 1-6 ◽  
Author(s):  
Suyong Wu ◽  
Xingwu Long ◽  
Kaiyong Yang

We present a novel fast robust design method of multilayer optical coatings. The sensitivity of optical films to production errors is controlled in the whole optimization design procedure. We derive an analytical calculation model for fast robust design of multilayer optical coatings. We demonstrate its effectiveness by successful application of the robust design method to a neutral beam splitter. It is showed that the novel robust design method owns an inherent fast computation characteristic and the designed film is insensitive to the monitoring thickness errors in deposition process. This method is especially of practical significance to improve the mass production yields and repetitive production of high-quality optical coatings.


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