Parametric Structural Shape and Topology Optimization With a Variational Distance-Regularized Level Set Method

Author(s):  
Long Jiang ◽  
Shikui Chen

In conventional level set methods, the slope of the level set function needs to be well controlled to maintain the numerical stability during the topology optimization process. One common solution is to regularize the level set function to be a signed distance function, which is usually achieved by periodically implementing the so called re-initialization scheme to force the level set function to gain the desired signed distance property. However, the re-initialization scheme will bring some unwanted drawbacks to the optimization process, such as zero level set drifting, time consuming etc. In addition, re-initialization is usually implemented outside the optimization loop, which will cause convergence issues. In this paper, a distance regularization functional is introduced to the structural topology optimization objective functional to ensure the signed distance property of the level set function near the structure boundaries. This functional can also keep the level set function to be constant-value at positions far away from the structural boundaries. The radial basis function (RBF) based parameterization technique together with the mathematical programming are utilized to improve the potential capability of handling multiple constraints for the topology optimization. The combination of these two techniques makes the level set based topology optimization be capable of handling complicated multi-constrained problems with higher numerical efficiency, leaving no compromise to multiple drawbacks. To demonstrate the validity of the proposed scheme, benchmark examples on minimum compliance structural optimization are employed. This type of problem is computed by the conventional level set method with the introduced distance regularization functional, the RBF based parametric level set and at last, the distance regularized RBF based parametric level set separately to demonstrate their differences.

Author(s):  
Long Jiang ◽  
Shikui Chen ◽  
Xiangmin Jiao

The parametric level set method is an extension of the conventional level set methods for topology optimization. By parameterizing the level set function, conventional levels let methods can be easily coupled with mathematical programming to achieve better numerical robustness and computational efficiency. Furthermore, the parametric level set scheme not only can inherit the original advantages of the conventional level set methods, such as clear boundary representation and high topological changes handling flexibility but also can alleviate some un-preferred features from the conventional level set methods, such as needing re-initialization. However, in the RBF-based parametric level set method, it was difficult to determine the range of the design variables. Moreover, with the mathematically driven optimization process, the level set function often results in significant fluctuations during the optimization process. This brings difficulties in both numerical stability control and material property interpolation. In this paper, an RBF partition of unity collocation method is implemented to create a new type of kernel function termed as the Cardinal Basis Function (CBF), which employed as the kernel function to parameterize the level set function. The advantage of using the CBF is that the range of the design variable, which was the weight factor in conventional RBF, can be explicitly specified. Additionally, a distance regularization energy functional is introduced to maintain a desired distance regularized level set function evolution. With this desired distance regularization feature, the level set evolution is stabilized against significant fluctuations. Besides, the material property interpolation from the level set function to the finite element model can be more accurate.


Author(s):  
Takayuki Yamada ◽  
Shintaro Yamasaki ◽  
Shinji Nishiwaki ◽  
Kazuhiro Izui ◽  
Masataka Yoshimura

Compliant mechanisms are designed to be flexible to achieve a specified motion as a mechanism. Such mechanisms can function as compliant thermal actuators in micro-electromechanical systems by intentionally designing configurations that exploit thermal expansion effects in elastic material when appropriate portions of the mechanism structure are heated or are subjected to an electric potential. This paper presents a new structural optimization method for the design of compliant thermal actuators based on the level set method and the finite element method (FEM). First, an optimization problem is formulated that addresses the design of compliant thermal actuators considering the magnitude of the displacement at the output location. Next, the topological derivatives that are used when introducing holes during the optimization process are derived. Based on the optimization formulation, a new structural optimization algorithm is constructed that employs the FEM when solving the equilibrium equations and updating the level set function. The re-initialization of the level set function is performed using a newly developed geometry-based re-initialization scheme. Finally, several design examples are provided to confirm the usefulness of the proposed structural optimization method.


2011 ◽  
Vol 308-310 ◽  
pp. 1046-1049 ◽  
Author(s):  
Yu Wang ◽  
Zhen Luo

This paper proposes a meshless Galerkin level set method for structural shape and topology optimization of continua. To taking advantage of the implicit free boundary representation scheme, structural design boundary is represented through the introduction of a scalar level set function as its zero level set, to flexibly handle complex shape fidelity and topology changes by maintaining concise and smooth interface. Compactly supported radial basis functions (CSRBFs) are used to parameterize the level set function and also to construct the shape functions for mesh free function approximation. The meshless Galerkin global weak formulation is employed to implement the discretization of the state equations. This provides a pathway to simplify two numerical procedures involved in most conventional level set methods in propagating the discrete level set functions and in approximating the discrete equations, by unifying the two different stages at two sets of grids just in terms of one set of scattered nodes. The proposed level set method has the capability of describing the implicit moving boundaries without remeshing for discontinuities. The motion of the free boundary is just a question of advancing the discrete level set function by finding the design variables of the size optimization in time. One benchmark example is used to demonstrate the effectiveness of the proposed method. The numerical results showcase that this method has the ability to simplify numerical procedures and to avoid numerical difficulties happened in most conventional level set methods. It is straightforward to apply the present method to more advanced shape and topology optimization problems.


2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Benliang Zhu ◽  
Rixin Wang ◽  
Hai Li ◽  
Xianmin Zhang

In level-set-based topology optimization methods, the spatial gradients of the level set field need to be controlled to avoid excessive flatness or steepness at the structural interfaces. One of the most commonly utilized methods is to generalize the traditional Hamilton−Jacobi equation by adding a diffusion term to control the level set function to remain close to a signed distance function near the structural boundaries. This study proposed a new diffusion term and built it into the Hamilton-Jacobi equation. This diffusion term serves two main purposes: (I) maintaining the level set function close to a signed distance function near the structural boundaries, thus avoiding periodic re-initialization, and (II) making the diffusive rate function to be a bounded function so that a relatively large time-step can be used to speed up the evolution of the level set function. A two-phase optimization algorithm is proposed to ensure the stability of the optimization process. The validity of the proposed method is numerically examined on several benchmark design problems in structural topology optimization.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Xiaowei Deng ◽  
Yingjun Wang ◽  
Jinhui Yan ◽  
Tao Liu ◽  
Shuting Wang

Optimization of the femur prosthesis is a key issue in femur replacement surgeries that provide a viable option for limb salvage rather than amputation. To overcome the drawback of the conventional techniques that do not support topology optimization of the prosthesis design, a parameterized level set method (LSM) topology optimization with arbitrary geometric constraints is presented. A predefined narrow band along the complex profile of the original femur is preserved by applying the contour method to construct the level set function, while the topology optimization is carried out inside the cavity. The Boolean R-function is adopted to combine the free boundary and geometric constraint level set functions to describe the composite level set function of the design domain. Based on the minimum compliance goal, three different designs of 2D femur prostheses subject to the target cavity fill ratios 34%, 54%, and 74%, respectively, are illustrated.


2011 ◽  
Vol 130-134 ◽  
pp. 3076-3082 ◽  
Author(s):  
Ben Liang Zhu ◽  
Xian Min Zhang

In this paper, a new level set method for topology optimization of compliant mechanisms is presented. A new formulation is developed and built in the traditional level set method to force the level set function to be close to a signed distance function during the optimal process. The validity of the method is illustrated by topology optimization of a widely studied compliant mechanism.


Author(s):  
Long Jiang ◽  
Shikui Chen ◽  
Xianfeng David Gu

Abstract Topology optimization has been proved to be an automatic, efficient and powerful tool for structural designs. In recent years, the focus of structural topology optimization has evolved from mono-scale, single material structural designs to hierarchical multimaterial structural designs. In this research, the multi-material structural design is carried out in a concurrent parametric level set framework so that the structural topologies in the macroscale and the corresponding material properties in mesoscale can be optimized simultaneously. The constructed cardinal basis function (CBF) is utilized to parameterize the level set function. With CBF, the upper and lower bounds of the design variables can be identified explicitly, compared with the trial and error approach when the radial basis function (RBF) is used. In the macroscale, the ‘color’ level set is employed to model the multiple material phases, where different materials are represented using combined level set functions like mixing colors from primary colors. At the end of this optimization, the optimal material properties for different constructing materials will be identified. By using those optimal values as targets, a second structural topology optimization is carried out to determine the exact mesoscale metamaterial structural layout. In both the macroscale and the mesoscale structural topology optimization, an energy functional is utilized to regularize the level set function to be a distance-regularized level set function, where the level set function is maintained as a signed distance function along the design boundary and kept flat elsewhere. The signed distance slopes can ensure a steady and accurate material property interpolation from the level set model to the physical model. The flat surfaces can make it easier for the level set function to penetrate its zero level to create new holes. After obtaining both the macroscale structural layouts and the mesoscale metamaterial layouts, the hierarchical multimaterial structure is finalized via a local-shape-preserving conformal mapping to preserve the designed material properties. Unlike the conventional conformal mapping using the Ricci flow method where only four control points are utilized, in this research, a multi-control-point conformal mapping is utilized to be more flexible and adaptive in handling complex geometries. The conformally mapped multi-material hierarchical structure models can be directly used for additive manufacturing, concluding the entire process of designing, mapping, and manufacturing.


2018 ◽  
Vol 8 (12) ◽  
pp. 2393 ◽  
Author(s):  
Lin Sun ◽  
Xinchao Meng ◽  
Jiucheng Xu ◽  
Shiguang Zhang

When the level set algorithm is used to segment an image, the level set function must be initialized periodically to ensure that it remains a signed distance function (SDF). To avoid this defect, an improved regularized level set method-based image segmentation approach is presented. First, a new potential function is defined and introduced to reconstruct a new distance regularization term to solve this issue of periodically initializing the level set function. Second, by combining the distance regularization term with the internal and external energy terms, a new energy functional is developed. Then, the process of the new energy functional evolution is derived by using the calculus of variations and the steepest descent approach, and a partial differential equation is designed. Finally, an improved regularized level set-based image segmentation (IRLS-IS) method is proposed. Numerical experimental results demonstrate that the IRLS-IS method is not only effective and robust to segment noise and intensity-inhomogeneous images but can also analyze complex medical images well.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rolando Yera ◽  
Luisina Forzani ◽  
Carlos Gustavo Méndez ◽  
Alfredo E. Huespe

PurposeThis work presents a topology optimization methodology for designing microarchitectures of phononic crystals. The objective is to get microstructures having, as a consequence of wave propagation phenomena in these media, bandgaps between two specified bands. An additional target is to enlarge the range of frequencies of these bandgaps.Design/methodology/approachThe resulting optimization problem is solved employing an augmented Lagrangian technique based on the proximal point methods. The main primal variable of the Lagrangian function is the characteristic function determining the spatial geometrical arrangement of different phases within the unit cell of the phononic crystal. This characteristic function is defined in terms of a level-set function. Descent directions of the Lagrangian function are evaluated by using the topological derivatives of the eigenvalues obtained through the dispersion relation of the phononic crystal.FindingsThe description of the optimization algorithm is emphasized, and its intrinsic properties to attain adequate phononic crystal topologies are discussed. Particular attention is addressed to validate the analytical expressions of the topological derivative. Application examples for several cases are presented, and the numerical performance of the optimization algorithm for attaining the corresponding solutions is discussed.Originality/valueThe original contribution results in the description and numerical assessment of a topology optimization algorithm using the joint concepts of the level-set function and topological derivative to design phononic crystals.


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