Failure Analysis of the Rotor-Journal Bearing System of Rotary Compressor

Author(s):  
Fei Xie ◽  
Bo Huang ◽  
Haifeng Zhang ◽  
Chunhui Liu

Rotary compressor has been widely used in room air conditioner. During development of the new compressor, the abrasion of bearings and the break of crankshaft frequently occurred. So it is very important to build a numerical method to estimate the reliability of the compressor. The rotor-journal bearing system is numerically solved as a dynamic nonlinear fluid-structure interaction problem in this paper. The finite element models of the rotor and bearing housings are built up by using the Timoshenko beam model. In order to get the oil film pressure of the journal bearing, Reynolds equation is solved by variation principle, and the finite element method is used to discrete the oil film. An iterative method based on the complimentary principle is used to solve the oil film force and the Reynolds boundary simultaneously. Through analysis, the abrasion position between the bearing and shaft is presented, and the bending tension stress shows the dangerous sections of the crankshaft. Through the distribution of the oil pressure, position of the screw oil groove, which is built on the inside of the bearing housing to supply the oil to lubricate the bearing, is determined. The proper position of the radial oil hole on shaft is decided by analysis of the bending tension stress.

2013 ◽  
Vol 36 (7) ◽  
pp. 1938-1950 ◽  
Author(s):  
Zengli Wang ◽  
Xiaoling Yu ◽  
Feilong Liu ◽  
Quanke Feng ◽  
Qin Tan

Author(s):  
Dashuai Qian ◽  
Zhansheng Liu ◽  
Jiajia Yan ◽  
Liquan Sun ◽  
Yongliang Wang

Rotor bearing systems on ships usually work in inclined states when ships are swaying in wave and wind. The inclined status will affect the lubricant condition of journal bearing and bring about changes of the dynamic characteristics of the rotor system. To study the periodic solution stability of inclined rotor journal bearing system, Capone’s short bearing model is employed to describe the journal bearing support properties. Considering the inclination induced change of bearing radial load, the dynamic equation of inclined rotor system is established by using finite element method. The periodic solution stability is discussed based on bifurcation and response analysis. With the increase of rotating speed, instability of period-1 motion happens and oil whirl occurs. The motion then develops into a kind of quasi-periodic motion. Two special cases of inclined rotor system, the horizontal and the vertical cases, are compared and discussed. Both of the numerical and the experimental results show that the periodic solution unstable threshold decreases with the increase of rotor inclination angle. At last, some experimental results about influences of experiments conditions on rotor system stability are given.


1977 ◽  
Vol 99 (4) ◽  
pp. 478-484 ◽  
Author(s):  
D. V. Singh ◽  
R. Sinhasan ◽  
R. C. Ghai

Using finite element method steady state and dynamic performance of a capillary compensated hydrostatic journal bearing have been investigated. For stability studies, the critical mass of the bearing system has been determined by Routh’s criterion. The locus of the journal center has been predicted by discretizing time and numerically integrating the equations of motion governing the journal bearing system.


2013 ◽  
Vol 2013 ◽  
pp. 1-17 ◽  
Author(s):  
Suresh Verma ◽  
Vijay Kumar ◽  
K. D. Gupta

A comparative study on the performance characteristics of the flexible multirecess hydrostatic journal bearing system with constant flow valve and capillary restrictors has been presented considering the effect of micropolar parameters. The modified Reynolds equation for the flow of micropolar lubricant through the bearing has been solved using finite element method, and the resulting elastic deformation in the bearing shell has been determined iteratively. The results indicate that the micropolar parameters of the lubricant affect the performance of the flexible multirecess hydrostatic journal bearing system quite significantly.


2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Yang Liu ◽  
Zengyuan Xue ◽  
Lei Jia ◽  
Tuo Shi ◽  
Hui Ma

For the diagnosis of looseness-rubbing coupling fault of rotor-sliding bearing system caused by bolt looseness fault, the mechanical model and finite element model of dual-disc rotor system with looseness-rubbing coupling fault are established based on the nonlinear finite element method, nonlinear oil film force, looseness stiffness model, and Hertz contact theory. With the augmented Lagrange method, contact constraint conditions are dealt with to ensure that the rotary disk and casing contact with each other meeting boundary penetrating depth within the prescribed tolerance range. And then the dynamics characteristics of the health rotor system supported by sliding bearing are studied. Combined with experimental study and simulation analysis, it is found that the looseness-rubbing coupling fault is often characterized by rubbing fault, the lower part of the time-domain fluctuated shape is denser, while the upper part is relatively loose, and multiple nested half ellipse is shown in orbit diagram. Because of the loosing stiffness and rubbing force, the phenomenon of unstable oil film is depressed. The appearance of the first- and second-order oil film oscillation phenomenon is delayed. It could be used as a theoretical basis for diagnosing looseness-rubbing coupling fault of rotor-sliding bearing system.


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