Efficiency Enhancement by Shape Optimization of Centrifugal Fan Installed in Refuse Collecting System

Author(s):  
Choon-Man Jang ◽  
Sang-Yoon Lee ◽  
Sang-Ho Yang

Shape optimization in the design of turbomachinery based on the three-dimensional flow analysis has been developed remarkably in recent years with the rapid enhancement of computational power. In the present study, optimal design of a centrifugal fan installed in refuse collecting system has been performed using response surface method and three-dimensional Navier-Stokes analysis to increase fan efficiency. The centrifugal fan is used to increase suction pressure for the moving of a waste through the pipe line of the system. Two design variables, which are used to define the shape of an inlet guide, are introduced to increase the efficiency of the fan. In the shape optimization using the response surface method, data points for response evaluations are selected, and linear programming method is used for an optimization on a response surface. To analyze three-dimensional flow field in the centrifugal fan, general analysis code, CFX, is employed in the present work: SST turbulence model is employed to estimate the eddy viscosity. Unstructured grids are used to represent a composite grid system including blade, casing and inlet guide. Throughout the shape optimization of a centrifugal fan, the fan efficiency is successfully increased by decreasing local losses in the blade passage. The result of shape optimization shows that the efficiency of the optimized shape at the design flow condition is enhanced by 1.42% based on the reference fan. It is found that recirculation flow region of optimum one is relatively small compared to the reference one. The reduction of recirculation region can be decreased the shaft power of an impeller, thus it can be increased the efficiency of the fan.

Author(s):  
Young-Seok Choi ◽  
Yong-In Kim ◽  
Sung Kim ◽  
Seul-Gi Lee ◽  
Hyeon-Mo Yang ◽  
...  

Abstract This paper describes the numerical optimization of an axial fan focused on the blade and guide vane (GV). For numerical analysis, three-dimensional (3D) steady-state Reynolds-averaged Navier-Stokes (RANS) equations with the shear stress transport (SST) turbulence model are discretized by the finite volume method (FVM). The objective function is enhancement of aerodynamic performance with specified total pressure. To select the design variables which have main effect to the objective function, 2k factorial design is employed as a method for design of experiment (DOE). In addition, response surface method (RSM) based on the central composite design applied to carry out the single-objective optimization. Effects on the components such as bell mouth and hub cap are considered with previous analysis. The internal flow characteristics between base and optimized model are analyzed and discussed.


Author(s):  
Xiao Tang ◽  
Jiaqi Luo ◽  
Feng Liu

An adjoint-response surface method is developed to give global representation of cost function in a parametrized design space for turbomachinery blades. Radial basis function (RBF) based and quadratic polynomial (QP) based response surface models are constructed using both the values of cost function and its adjoint gradients with respect to geometry control parameters. The method is tested on a quasi-three dimensional NACA0012 blade row, then applied to the transonic Rotor 67. In preliminary design optimization stage, when the number of undetermined control parameters is large, the QP based model can provide a global image of the cost function in high dimensional design space with a small amount of sample points. In two-parameter fine optimization stage, high resolution can be achieved with the RBF based models. This gradient-enhanced response surface method is useful in guiding designers to discover the global optimum which may be missed by local gradient methods in a complicated design space. It may also be used as substitute of CFD flow solver in time consuming iterative design and optimization.


Author(s):  
Seoung-Jin Seo ◽  
Kwang-Yong Kim

This paper presents the response surface optimization method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan. For numerical analysis, Reynolds-averaged Navier-Stokes equations with k-ε turbulence model are discretized with finite volume approximations. In order to reduce huge computing time due to a large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Three geometric variables, i.e., location of cut off, radius of cut off, and width of impeller, and one operating variable, i.e., flow rate, were selected as design variables. As a main result of the optimization, the efficiency was successfully improved. And, optimum design flow rate was found by using flow rate as one of design variables. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time.


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