Modeling Unsteady Flow of a Lean Partially Premixed Flame on a Dry Low NOx Combustion System

Author(s):  
Salvatore Matarazzo ◽  
Hannes Laget ◽  
Evert Vanderhaegen ◽  
Jim B. W. Kok

The phenomenon of combustion dynamics (CD) is one of the most important operational challenges facing the gas turbine (GT) industry today. The Limousine project, a Marie Curie Initial Training network funded by the European Commission, focuses on the understanding of the limit cycle behavior of unstable pressure oscillations in gas turbines, and on the resulting mechanical vibrations and materials fatigue. In the framework of this project, a full transient CFD analysis for a Dry Low NOx combustor in a heavy duty gas turbine has been performed. The goal is to gain insight on the thermo-acoustic instability development mechanisms and limit cycle oscillations. The possibility to use numerical codes for complex industrial cases involving fuel staging, fluid-structure interaction, fuel quality variation and flexible operations has been also addressed. The unsteady U-RANS approach used to describe the high-swirled lean partially premixed flame is presented and the results on the flow characteristics as vortex core generation, vortex shedding, flame pulsation are commented on with respect to monitored parameters during operations of the GT units at Electrabel/GDF-SUEZ sites. The time domain pressure oscillations show limit cycle behavior. By means of Fourier analysis, the coupling frequencies caused by the thermo-acoustic feedback between the acoustic resonances of the chamber and the flame heat release has been detected. The possibility to reduce the computational domain to speed up computations, as done in other works in literature, has been investigated.

Author(s):  
Stefano Tiribuzi

ENEL operates a dozen combined cycle units whose V94.3A gas turbines are equipped with annular combustors. In such lean premixed gas turbines, particular operation conditions could trigger large pressure oscillations due to thermoacoustic instabilities. The ENEL Research unit is studying this phenomenon in order to find out methods which could avoid or mitigate such events. The use of effective numerical analysis techniques allowed us to investigate the realistic time evolution and behaviour of the acoustic fields associated with this phenomenon. KIEN, an in-house low diffusive URANS code capable of simulating 3D reactive flows, has been used in the Very Rough Grid approach. This approach permits the simulation, with a reasonable computational time, of quite long real transients with a computational domain extended over all the resonant volumes involved in the acoustic phenomenon. The V94.3A gas turbine model was set up with a full combustor 3D grid, going from the compressor outlet up to the turbine inlet, including both the annular plenum and the annular combustion chamber. The grid extends over the entire circular angle, including all the 24 premixed burners. Numerical runs were performed with the normal V94.3A combustor configuration, with input parameters set so as no oscillations develop in the standard ambient conditions. Wide pressure oscillations on the contrary are associated with the circumferential acoustic modes of the combustor, which have their onset and grow when winter ambient conditions are assumed. These results also confirmed that the sustaining mechanism is based on the equivalence ratio fluctuation of premix mixture and that plenum plays an important role in such mechanism. Based on these findings, a system for controlling the thermoacoustic oscillation has been conceived (Patent Pending), which acts on the plenum side of the combustor. This system, called SCAP (Segmentation of Combustor Annular Plenum), is based on the subdivision of the plenum annular volume by means of a few meridionally oriented walls. Repetition of KIEN runs with a SCAP configuration, in which a suitable number of segmentation walls were properly arranged in the annular plenum, demonstrated the effectiveness of this solution in preventing the development of wide thermoacoustic oscillations in the combustor.


2021 ◽  
Author(s):  
Ashwini Karmarker ◽  
Jacqueline O’Connor ◽  
Isaac Boxx

Abstract Combustion instability, which is the result of a coupling between combustor acoustic modes and unsteady flame heat release rate, is a severely limiting factor in the operability and performance of modern gas turbine engines. This coupling can occur through different coupling pathways, such as flow field fluctuations or equivalence ratio fluctuations. In realistic combustor systems, there are complex hydrodynamic and thermo-chemical processes involved, which can lead to multiple coupling pathways. In order to understand and predict the mechanisms that govern the onset of combustion instability in real gas turbine engines, we consider the influences that each of these coupling pathways can have on the stability and dynamics of a partially-premixed, swirl-stabilized flame. In this study, we use a model gas turbine combustor with two concentric swirling nozzles of air, separated by a ring of fuel injectors, operating at an elevated pressure of 5 bar. The flow split between the two streams is systematically varied to observe the impact on the flow and flame dynamics. High-speed stereoscopic particle image velocimetry, OH planar laser-induced fluorescence, and acetone planar laser-induced fluorescence are used to obtain information about the velocity field, flame, and fuel-flow behavior, respectively. Depending on the flow conditions, a thermoacoustic oscillation mode or a hydrodynamic mode, identified as the precessing vortex core, is present. The focus of this study is to characterize the mixture coupling processes in this partially-premixed flame as well as the impact that the velocity oscillations have on mixture coupling. Our results show that, for this combustor system, changing the flow split between the two concentric nozzles can alter the dominant harmonic oscillation modes in the system, which can significantly impact the dispersion of fuel into air, thereby modulating the local equivalence ratio of the flame. This insight can be used to design instability control mechanisms in real gas turbine engines.


Author(s):  
B. T. Chorpening ◽  
E. D. Huckaby ◽  
M. L. Morris ◽  
J. D. Thornton ◽  
K. J. Benson

To achieve very low NOx emission levels, lean-premixed gas turbine combustors have been commercially implemented which operate near the fuel-lean flame extinction limit. Near the lean limit, however, flashback, lean blowoff, and combustion dynamics have appeared as problems during operation. To help address these operational problems, a combustion control and diagnostics sensor (CCADS) for gas turbine combustors is being developed. CCADS uses the electrical properties of the flame to detect key events and monitor critical operating parameters within the combustor. Previous development efforts have shown the capability of CCADS to monitor flashback and equivalence ratio, and progress has been made on detecting and measuring combustion instabilities. In support of this development, a highly instrumented atmospheric combustor has been used to measure the pressure oscillations in the combustor, the ultraviolet flame emission, and the flame ion field at the premix injector outlet and along the walls of the combustor. This instrumentation allows examination of the downstream extent of the combustion field using both the ultraviolet (mostly OH*) emission and the corresponding electron and ion distribution near the walls of the combustor. During testing the combustion dynamics were controlled using a fuel feed impedance control technique. This provided flame ionization measurements for both steady and unsteady combustion, without changing the operating parameters of the combustor. Previous testing in this combustor had fewer data acquisition channels, and did not include a full implementation of a CCADS centerbody. This testing included both the guard and sense CCADS electrodes installed on the nozzle centerbody, and an array of 14 wall mounted spark plugs to monitor the flame ionization downstream along the walls of the combustor. This paper reports the results of this testing, focusing on the relationship between the flame ionization, ultraviolet flame emission, and pressure oscillations. Tests were run over a matrix of equivalence ratios from 0.6 to 0.8, with inlet reference velocities of 20 and 25 m/s. The acoustics of the fuel system for the combustor were tuned using an active-passive technique with an adjustable quarter-wave resonator. Data processing included computing the logarithm of the real-time current signal from the guard electrode, to compensate for the exponential decay of the potential field from the electrode. The data show the standard deviation of the guard current to be the most promising statistic investigated for correlation with the standard deviation of the chamber pressure. This correlation could expand the capabilities of CCADS to allow for dynamic pressure monitoring on commercial gas turbines without a pressure transducer.


Author(s):  
Ramgopal Sampath ◽  
S. R. Chakravarthy

The thermoacoustic oscillations of a partially premixed flame stabilized in a backward facing step combustor are studied at a constant equivalence ratio in long and short combustor configurations corresponding to with and without acoustic feedback respectively. We perform simultaneous time-resolved particle image velocimetry (TR-PIV) and chemiluminescence for selected flow conditions based on the acoustic characterization in the long combustor. The acoustic characterization shows a transition in the dominant pressure amplitudes from low to high magnitudes with an increase in the inlet flow Reynolds number. This is accompanied by a shift in the dominant frequencies. For the intermittent pressure oscillations in the long combustor, the wavelet analysis indicates a switch between the acoustic and vortex modes with silent zones of relatively low-pressure amplitudes. The short combustor configuration indicates the presence of the vortex shedding frequency and an additional band comprising the Kelvin Helmholtz mode. Next, we apply the method of finite-time Lyapunov exponent (FTLE) to the time-resolved velocity fields to extract features of the Lagrangian coherent structures (LCS) of the flow. In the long combustor post transition with the time instants with dominant acoustic mode, a large-scale modulation of the FTLE boundaries over one cycle of pressure oscillation is evident. Further, the FTLEs and the flame boundaries align each other for all phases of the pressure oscillation. In the short combustor, the FTLEs indicate the presence of small wavelength waviness that overrides the large-scale vortex structure, which corresponds to the vortex shedding mode. This behaviour contrasts with the premixed flame in the short combustor reported earlier in which such large scales were found to be seldom present. The presence of the large-scale structures even in the absence of acoustic feedback in a partially premixed flame signifies its inherent unstable nature leading to large pressure amplitudes during acoustic feedback. Lastly, the FTLE boundaries provide the frequency information of the identified coherent structure and also acts as the surrogate flame boundaries that are estimated from just the velocity fields.


Author(s):  
Jie Gao ◽  
Feng Lin ◽  
Xiying Niu ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
...  

The marine gas turbine exhaust volute is an important component that connects a power turbine and an exhaust system, and it is of great importance to the overall performance of the gas turbine. Gases exhausted from the power turbine are expanded and deflected 90 degrees in the exhaust volute, and then discharge radially into the exhaust system. The flows in the power turbine and the nonaxisymmetric exhaust volute are closely coupled and inherently unsteady. The flow interactions between the power turbine and the exhaust volute have a significant influence on the shrouded rotor blade aerodynamic forces. However, the interactions have not been taken into account properly in current power turbine design approaches. The present study aims to investigate the flow interactions between the last stage of a shrouded power turbine and the nonaxisymmetric exhaust volute with struts. Special attention is given to the coupled aerodynamics and pressure response studies. This work was carried out using coupled computational fluid dynamics (CFD) simulations with the computational domain including a stator vane, 76 shrouded rotor blades, 9 struts and an exhaust volute. Three-dimensional (3D) unsteady and steady Reynolds-averaged Navier-Stokes (RANS) solutions in conjunction with a Spalart-Allmaras turbulence model are utilized to investigate the aerodynamic characteristics of shrouded rotors and an exhaust volute using a commercial CFD software ANSYS Fluent 14.0. The asymmetric flow fields are analyzed in detail; as are the unsteady pressures on the shrouded rotor blade. In addition, the unsteady total pressures at the volute outlet is also analyzed without consideration of the upstream turbine effects. Results show that the flows in the nonaxisymmetric exhaust volute are inherently unsteady; for the studied turbine-exhaust configuration the nonaxisymmetric back-pressure induced by the downstream volute leads to the local flow varying for each shrouded blade and low frequency fluctuations in the blade force. Detailed results from this investigation are presented and discussed in this paper.


2018 ◽  
Vol 63 (19) ◽  
pp. 1260-1266 ◽  
Author(s):  
Zaigang Liu ◽  
Wenjun Kong ◽  
Jean-Louis Consalvi ◽  
Wenhu Han

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