Characteristic Optimization of the Double-Tube OTSG

Author(s):  
Xinyu Wei ◽  
Fuyu Zhao ◽  
Yun Tai ◽  
Chunhui Dai

The OTSG (Once-Through Steam Generator) is usually used in the integral nuclear power equipment which requires smaller size and better effect of heat transfer. The OTSG with double-side heat transfer component is presented in this paper. The heat transfer component is composed of straight tube outside and helix tube inside. In the both sides of the helix tube, the flow is spirally, therefore, the heat transfer is enhanced. The smaller the pitch, the stronger the spirally flow, the effect of heat transfer is better, but the flow resistance is raised. Especially the increased flow resistance in the secondary side brings a great influence to the pump. The heat transfer region of the secondary fluid are divided into three regions: sub-cooled region, boiling region, and superheated region, the effects of heat transfer induced by the spirally flow vary in different regions. Thus, there is an optimization problem which is to find an optimization pitch of the inner helix tube with the best effect of heat transfer and the minimum flow resistance. Based on analyzing the effects of the pitch on heat transfer enhancement and flow resistance, the pitch is optimized by the constrained nonlinear optimization method.

Author(s):  
Peiyong Ma ◽  
Baogang Wang ◽  
Shuilin Chen ◽  
Xianwen Zhang ◽  
Changfa Tao ◽  
...  

The gradient porous materials (GPMs)-filled pipe structure has been proved to be effective in improving the heat transfer ability and reducing pressure drop of fluid. A GPMs-filled pipe structure in which radial pore-size gradient increased nonlinearly has been proposed. The field synergy theory and tradeoff analysis on the efficiency of integrated heat transfer has been accomplished based on performance evaluation criteria (PEC). It was found that the ability of heat transfer was enhanced considerably, based on the pipe structure, in which the pore-size of porous materials increased as a parabolic opening up. The flow resistance was the lowest and the integrated heat transfer performance was the highest when radial pore-size gradient increasing as a parabolic opening down.


Author(s):  
He Jinliang ◽  
Tao Mo ◽  
Wang Wei ◽  
Song Feifei

Once-Through Steam Generator (OTSG) has the advantages of simple structure, good static characteristics, and can produce superheated steam. In recent years it has been widely used in nuclear power system for its good maneuverability. The working fluid flows once through the heat transfer tube forced by the pressure head of the feedwater pump. The water is heated by the coolant of primary side as it flows along the heat transfer tube. After preheating, evaporating and overheating, steam of required temperature is then produced. In addition, flow instability may occur in OTSG because of the present of two-phase flow. Once-through steam generation system is a typical nonlinear multi-variable coupling system, the water/heat storage capacity of secondary side is small, and the steam pressure is very sensitive to the load fluctuation. Various disturbances such as the change of feed water flow, the change of heat transfer rate from the primary side and the change of the secondary side load, will lead to the variety of the parameters in the heating channel. A more complex and precise water control system is therefore needed. An accurate system model is very important to optimize the control strategy and improve the control quality. Obtaining the dynamic mathematical model of the once-through steam generation system is the basis for its effective control. At present, the dynamic modeling of once-through steam generation system mainly adopts mechanism modeling method. By analyzing the inherent mechanism of steam generation process and using the basic conservation equation to derive the relationship between model variables. However, due to the complexity of OTSG and the feedwater system structure and the two-phase heat transfer mechanism, the mechanism modeling is very difficult and the model is not precise enough and very complex. Many nonlinear equations are included, which makes it difficult to determine an effective numerical method for real-time simulation. System identification is based on the actual measurement of input and output information of the process. The system model can be estimated without having to study its internal mechanism. In this paper, the dynamic model of once-through steam generation system in nuclear power plant is identified. Ensuring the stability of the steam outlet pressure during the operation of the system is very important to the safety of steam turbine. Therefore a three-input, two-output coupling system is obtained by analyzing the influence factor of the once-through steam generation system. The pseudo-random sequences are used as the input signal, and the Prediction-Error Minimization (PEM) method is used to identify the system. Dynamic state space models of the system are obtained. The multi-input and multi-output (MIMO) system are identified at different power levels, and the model verification are carried out by simulate the step response output. The results show that the state space model of the once-through steam generation system identified by PEM method is of high precision. The step response of the model and the output of the actual system are in good agreement with each other. The identification scheme proposed in this paper provides a new method and idea for the modeling of nuclear power plant system. The model can provide foundation and technical support for the research of high precision and high quality control system.


Author(s):  
Si-wei Yan ◽  
Chun-mei Li ◽  
Tie-bo Liang ◽  
Jing Zhao ◽  
Cheng-ming Hao ◽  
...  

Similar to conventional nuclear power plant, condensate water subcooling is a common problem in secondary coolant of floating nuclear power plant, which is caused by many reasons. In this article, RELAP5 is used to simulate the phenomenon of condensate water subcooling caused by noncondensable gas. The influence of noncondensable gas to condenser pressure, subcooling temperature, heat transfer rate, terminal temperature difference, cooling water temperature rise is presented. The results obtained through this study have shown that the model with non-condensable gas in steam can simulate condensate water subcooling, and reveal the discipline of condenser heat transfer characteristics as a function of noncondensable gas content.


2012 ◽  
Vol 446-449 ◽  
pp. 2884-2887
Author(s):  
Yu Gang Wang ◽  
Jia Ping Liu ◽  
Huang Xiang ◽  
Shao Hui Yang

This paper proposes the method of the fresh air heat transfer enhancement through insert Spiral in the tube of TIEC, and researches the heat transfer enhancement and Flow resistance characteristics through experiment when the Re is 6270 - 11016 range. Through regression analysis of the experimental data, obtained the experimental correlation of the heat transfer and drag coefficient of the strengthen tube, at the same time, evaluate the performance of heat transfer enhancement using appropriate method, and give some exploratory analysis.


Author(s):  
Z. X. Jia ◽  
G. Q. Xu ◽  
J. Wen ◽  
H. W. Deng

Experiments are performed to study the effect of surface coke deposition on heat transfer of aviation hydrocarbon RP-3 under supercritical pressure. The flowing RP-3 kerosene is stressed to 5MPa, and heated up to 130°C to 450°C in a stainless tube (1.8mm I.D., 2.2mm O.D., 1Cr18Ni9Ti) with a constant heat flux, and the mass flow rate is 3g/s. The working fluids flowed downwards through an 1800mm long tube. The experimental results indicated that insoluble products deposited onto metal surface have a significant impact on flow resistance and heat transfer the effect of coke deposition on heat transfer coefficient can be divided into four regimes: a) onset heat transfer enhancement zone; b) transition zone; c) heat transfer impairment zone; d) heat transfer stabilizing zone.


2021 ◽  
Author(s):  
Michele Gaffuri ◽  
Peter Ott ◽  
Shailendra Naik ◽  
Marc Henze

Abstract Sequential impingement channels can reduce the adverse effect of crossflow in narrow impingement channels, as well as increase the cooling efficiency. In this work, sequential impingement channels are experimentally investigated using the transient liquid crystal technique to assess their thermal performances. A low heat transfer region is identified in the downstream part of the first channel where the flow is discharged into the second plenum. Various means of increasing the heat transfer at this location are investigated. Ribs on the target plate allow for an increase of the average heat transfer coefficient with small losses in pressure. Reducing the channel cross-section increases the mean flow velocity and, combined with the ribs, allows for a further increase of the heat transfer. Additionally, the geometrical changes of the channel caused by the addition of a ramp with a rounded corner, allow to decrease the pressure losses associated with the discharge into the second plenum, which is not optimal in the baseline configuration due to the sharp corner of the purge hole. Further reducing the cross-section to increase the heat transfer, however, increases the pressure losses due to the small open area in the transition zone.


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