High-Temperature Heat Transfer Investigations Using Heterogeneous Gradient Sensors

Author(s):  
Sergey Z. Sapozhnikov ◽  
Vladimir Yu. Mityakov ◽  
Andrey V. Mityakov ◽  
Andrey A. Snarskii ◽  
Maxim I. Zhenirovskyy

The local heat flux measurements are limited by low working temperature of the gradient heat flux sensors (GHFS) [1–3]. The novel heterogeneous sensors (HGHFS) made from metal-metal or metal-semiconductor layered composites (so-called anisotropic thermoelements) have high temperature level of 1300 K and more. Theory of the HGHFS allows to choose thickness and angle of inclination for the layers of composite, and to forecast volt-watt sensitivity. The sensitivity of metal-metal sensors is typically on the order of 0.02 to 0.5 mV/W, and it is much beyond when semiconductors are used. HGHFS are used for a first time for heat flux measurements in the furnace of the industrial boiler which is in operating of the Thermal Power Plant (fossil fuel power plant) in the city of Kirov (Russia). The local heat flux at the surface of refractory-faced water wall is measured in different regimes of operating. It is also shown that HGHFS may be used as indicator of furnace slugging. Small sizes (minimally 2×2×0.1 mm) and high working temperature of the HGHFS are useful for heat transfer investigations.

Author(s):  
Tom I-Ping Shih ◽  
Srisudarshan Krishna Sathyanarayanan

Convective heat transfer over surfaces is generally presented in the form of the heat-transfer coefficient (h) or its nondimensional form, the Nusselt number (Nu). Both require the specification of the free-stream temperature (Too) or the bulk (Tb) temperature, which are clearly defined only for simple configurations. For complicated configurations with flow separation and multiple temperature streams, the physical significance of Too and Tb becomes unclear. In addition, their use could cause the local h to approach positive or negative infinity if Too or Tb is nearly the same as the local wall temperature (Twall). In this paper, a new Nusselt number, referred to as the SCS number, is proposed, that provides information on the local heat flux but does not use h and hence by-passes the need to define Too or Tb. CFD analysis based on steady RANS with the shear-stress transport model is used to compare and contrast the SCS number with Nu for two test problems: (1) compressible flow and heat transfer in a straight duct with a circular cross section and (2) compressible flow and heat transfer in a high-aspect ratio rectangular duct with a staggered array of pin fins. Parameters examined include: Reynolds number at the duct inlet (3,000 to 15,000 for the circular duct and 15,000 and 150,000 for the rectangular duct), wall temperature (Twall = 373 K to 1473 K for the circular duct and 313 K and 1,173 K for the rectangular duct), and distance from of the inlet of the duct (up to 100D for the circular duct and up to 156D for the rectangular duct). For the circular duct, Nu was found to decrease rapidly from the duct inlet until reaching a minimum and then to rise until reaching a nearly constant value in the “fully” developed region if the wall is heating the gas. If the wall is cooling the gas, then Nu has a constant positive slope in the “fully” developed region. The location of the minimum in Nu and where Nu becomes nearly constant in value or in slope are strong functions of Twall. For the SCS number, the decrease from the duct inlet is monotonic with a negative slope, whether the wall is heating or cooling the gas. Also, different SCS curves for different Twall approach each other as the distance from the inlet increases. For the rectangular duct, Nu tends to oscillate about a constant value in the pin-fin region, whereas SCS tends to oscillate about a line with a negative slope. For both test problems, the variation of SCS is not more complicated than Nu, but SCS yields the local heat flux without need for Tb, a parameter that is hard to define and measure for complicated problems.


Author(s):  
Jungho Lee ◽  
Cheong-Hwan Yu ◽  
Sang-Jin Park

Water spray cooling is an important technology which has been used in a variety of engineering applications for cooling of materials from high-temperature nominally up to 900°C, especially in steelmaking processes and heat treatment in hot metals. The effects of cooling water temperature on spray cooling are significant for hot steel plate cooling applications. The local heat flux measurements are introduced by a novel experimental technique in which test block assemblies with cartridge heaters and thermocouples are used to measure the heat flux distribution on the surface of hot steel plate as a function of heat flux gauge. The spray is produced from a fullcone nozzle and experiments are performed at fixed water impact density of G and fixed nozzle-to-target spacing. The results show that effects of water temperature on forced boiling heat transfer characteristics are presented for five different water temperatures between 5 to 45°C. The local heat flux curves and heat transfer coefficients are also provided to a benchmark data for the actual spray cooling of hot steel plate cooling applications.


Author(s):  
Jeremy B. Nickol ◽  
Randall M. Mathison ◽  
Michael G. Dunn

Predicting cooling flow migration and its impact on surface heat flux for a turbine operating at design-corrected conditions is a challenging task. While recent data sets have provided a baseline for comparison, they have also raised many questions about comparison methods and the proper implementation of boundary conditions. Simplified experiments are helpful for bridging the gap between the experimental and computational worlds to develop the best procedures for generating predictions and correctly comparing them to experiments. To this end, a flat-plate configuration has been developed that replicates the cooling hole pattern of the pressure side of a high-pressure turbine blade. The heat transfer for this configuration is investigated for a range of flow properties of current interest to the industry using a medium-duration blowdown facility. Heat-flux measurements are obtained using double-sided Kapton heat-flux gauges arrayed in two rows in the axial direction along the centerline of the hole pattern. Gauges are located upstream of the holes, in between rows of holes, and extending far downstream of the last row of holes. New parameters are proposed for analyzing the data including a corrected Stanton number and the length-corrected heat flux reduction parameter. These parameters are used for exploring the influence of Reynolds number and blowing ratio on local heat transfer. In addition, the temperatures of the main flow and the test section walls were varied to determine the effect of cooling on the local adiabatic wall temperature and to enable comparisons using the adiabatic cooling effectiveness.


2013 ◽  
Vol 136 (3) ◽  
Author(s):  
Jeremy B. Nickol ◽  
Randall M. Mathison ◽  
Michael G. Dunn

Predicting cooling flow migration and its impact on surface heat flux for a turbine operating at design-corrected conditions is a challenging task. While recent data sets have provided a baseline for comparison, they have also raised many questions about comparison methods and the proper implementation of boundary conditions. Simplified experiments are helpful for bridging the gap between the experimental and computational worlds to develop the best procedures for generating predictions and correctly comparing them to experiments. To this end, a flat-plate configuration has been developed that replicates the cooling hole pattern of the pressure side of a high-pressure turbine blade. The heat transfer for this configuration is investigated for a range of flow properties of current interest to the industry using a medium-duration blowdown facility. Heat-flux measurements are obtained using double-sided Kapton heat-flux gauges arrayed in two rows in the axial direction along the centerline of the hole pattern. Gauges are located upstream of the holes, in between rows of holes, and extending far downstream of the last row of holes. New parameters are proposed for analyzing the data including a corrected Stanton number and the length-corrected heat flux reduction parameter. These parameters are used for exploring the influence of Reynolds number and blowing ratio on local heat transfer. In addition, the temperatures of the main flow and the test section walls were varied to determine the effect of cooling on the local adiabatic wall temperature and to enable comparisons using the adiabatic cooling effectiveness.


2014 ◽  
Vol 271 ◽  
pp. 48-54 ◽  
Author(s):  
K.A. Murashko ◽  
A.V. Mityakov ◽  
J. Pyrhönen ◽  
V.Y. Mityakov ◽  
S.S. Sapozhnikov

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