Modeling of Crack Growth in Thin Sheet Aluminum

1999 ◽  
Author(s):  
T. Siegmund ◽  
W. Brocks ◽  
J. Heerens ◽  
G. Tempus ◽  
W. Zink

Abstract The present study reports on the application of a cohesive zone model to the analyses of crack growth in thin sheet specimen of a high strength aluminum alloy. In addition to the elastic-plastic material properties, the two parameters cohesive strength and cohesive energy describe material separation. For the sheet specimen under investigation the cohesive energy is determined via a numerical-experimental approach using tests on notched tensile specimens as well as a damage indicator. The cohesive energy is found to be close to the corresponding value of plane strain fracture toughness. The cohesive strength is approximately twice the yield strength. With these two additional material parameters being determined crack growth experiments in center crack panels are analyzed. Good agreement with experimental records is found. Finally the applicability of the model to study complex crack configurations as in multi-site damaged specimens is demonstrated.

2016 ◽  
Vol 43 (3) ◽  
pp. 226-232 ◽  
Author(s):  
S. Pirmohammad ◽  
H. Khoramishad ◽  
M.R. Ayatollahi

In this paper, the effects of the main asphalt concrete characteristics including the binder type and the air void percentage on the cohesive zone model (CZM) parameters were studied. Experimental tests were conducted on semi-circular bend (SCB) specimens made of asphalt concrete and the fracture behavior was simulated using a proper CZM. The CZM parameters of various hot mix asphalt (HMA) mixtures were determined using the SCB experimental results. Five types of HMA mixtures were tested and modeled to consider the effects of binder type and air void percentage on the CZM parameters. The results showed that as the binder in HMA mixture softened, the cohesive energy strength increased, whereas enhancing the air void percentage led to reduction of the cohesive energy and strength values. Among the studied HMA mixtures, the highest values of CZM parameters were found for the HMA mixture containing a copolymer called styrene-butadiene-styrene.


2020 ◽  
Vol 110 ◽  
pp. 102804
Author(s):  
M. Mohajer ◽  
M. Bocciarelli ◽  
P. Colombi ◽  
A. Hosseini ◽  
A. Nussbaumer ◽  
...  

2016 ◽  
Vol 853 ◽  
pp. 101-105
Author(s):  
Da Qian Zan ◽  
Quan Sun ◽  
Hong Liang Pan ◽  
Jian Jun Chen ◽  
Zheng Dong Wang

In the cold rolling process, the edge crack extension can cause the strip rupture completely due to the micro manufacturing defects in the edge. It can greatly impact on the production efficiency and cause the huge economic loss. Thus predicting the edge crack extension behavior becomes important to cold rolling industry. In this paper, a 3D extended finite element method (XFEM) based on the cohesive zone model (CZM) was used to study the edge crack extension under the non-reversing two-high mill cold rolling experiment condition. A bi-linear traction-separation law was utilized which is primarily given by the CZM parameters including the cohesive stress, T0 and the cohesive energy, Γ0. The cohesive stress was determined by hybrid technique of the thin-plate tension test and FEM simulation. The cohesive energy was obtained by the In-Situ SEM three points bending experiment. Different reductions were the mainly analysis factor which can study the extent of the edge crack extension by presetting the edge notch. By comparing the experimental and simulation results, they agreed well with each other. It illustrated that the CZM can provide accurate predictions for the edge crack extension in the cold rolling process. Parametric analysis was carried out and showed that the extent of the crack extension increases with the increasing of the reduction ratio.


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