New technological solutions for restoring the inner surface of hydraulic cylinders

Relevance. Agricultural machines widely use hydraulic cylinders for various auxiliary and working movements. Operation in harsh field conditions leads to the failure of the hydraulic cylinder mirror and, as a result, to the loss of force on the cylinder rod. The development of technological solutions for the restoration of the inner surface as a more appropriate solution in repair production is relevant.Methods. Studies of the heat flow using the “Fluke Ti32” thermal imager and ofthe influence of gas-dynamic spraying (GDS) modes on the adhesive and cohesive strength when using a new design of the nozzle part of the GDS equipment were carried out.Results. The suitability of usage of new nozzle design for GDS in order to restore the inner surface of the hydraulic cylinder body has been established. The elongated and curved nozzle for installations of the “Dimet” type practically does not change the temperature regime of spraying. The adhesive and cohesive strength of the coatings obtained with the new nozzle design is sufficient to operate under conditions characteristic of the inner surface of the hydraulic cylinder body.

Substantial Improvement of High Temperature Strength of New-Generation Nano-Oxide-Strengthened Alloys by Addition of Metallic Yttrium

Oxide-dispersion-strengthened (ODS) Fe-Al-Y2O3-based alloys (denoted as FeAlOY) containing 5 vol. % of nano-oxides have a potential to become top oxidation and creep-resistant alloys for applications at temperatures of 1100–1300 °C. Oxide dispersoids cause nearly perfect strengthening of grains; thus, grain boundaries with limited cohesive strength become the weak link in FeAlOY in this temperature range. One of the possibilities for significantly improving the strength of FeAlOY is alloying with appropriate elements and increasing the cohesive strength of grain boundaries. Nearly 20 metallic elements have been tested with the aim to increase cohesive strength in the frame of preliminary tests. A positive influence is revealed for Al, Cr, and Y, whereby the influence of Y is enormous (addition of 1% of metallic Y increases strength by a factor of 2), as it is presented in this paper.

Cohesive Strength and Structural Stability of the Ni-Based Superalloys

The influence of alloying elements on the cohesive strength of metal heat-resistant alloys (HRAs) is analyzed. Special parameters are introduced to characterize the individual contribution of each alloying element. These are the partial molar cohesion energy of the matrix (χ) and the cohesive strength of the grain boundaries (η) and can be calculated by computer modeling based on the density functional theory. The calculating results of the parameters χ and η in nickel HRAs with mono– and polycrystalline structures alloyed with refractory metals are presented. The calculated data are used to select the chemical composition and develop new nickel (Ni) HRAs with superior creep-rupture properties. It is assumed that a similar approach can be used to search for alloying elements that will contribute to increasing the cohesive strength of additive objects. The resistance of coherent γ-γ’ and lamellar (raft) structures in nickel HRAs to the process of diffusion coarsening during operation is analyzed.

New granular rock-analogue materials for simulation of multi-scale fault and fracture processes

In this study, we present a new granular rock-analogue material (GRAM) with a dynamic scaling suitable for the simulation of fault and fracture processes in analogue experiments. Dynamically scaled experiments allow the direct comparison of geometrical, kinematical and mechanical processes between model and nature. The geometrical scaling factor defines the model resolution, which depends on the density and cohesive strength ratios of model material and natural rocks. Granular materials such as quartz sands are ideal for the simulation of upper crustal deformation processes as a result of similar nonlinear deformation behaviour of granular flow and brittle rock deformation. We compared the geometrical scaling factor of common analogue materials applied in tectonic models, and identified a gap in model resolution corresponding to the outcrop and structural scale (1–100 m). The proposed GRAM is composed of quartz sand and hemihydrate powder and is suitable to form cohesive aggregates capable of deforming by tensile and shear failure under variable stress conditions. Based on dynamical shear tests, GRAM is characterized by a similar stress–strain curve as dry quartz sand, has a cohesive strength of 7.88 kPa and an average density of 1.36 g cm−3. The derived geometrical scaling factor is 1 cm in model = 10.65 m in nature. For a large-scale test, GRAM material was applied in strike-slip analogue experiments. Early results demonstrate the potential of GRAM to simulate fault and fracture processes, and their interaction in fault zones and damage zones during different stages of fault evolution in dynamically scaled analogue experiments.

Determination of Adhesive and Cohesive Strength in Metal Coatings Deposited by Hypersonic Metallization

. It is known that at present, methods of thermal spraying are widely used to restore and strengthen various worn-out machine parts. As a rule, metal coatings applied by thermal spraying have lower strength characteristics than solid materials. It is believed that the strength of coatings is proportional to their adhesive and cohesive strength. The value of adhesive and cohesive strength depends on various factors, including the nature of the materials and the technology of coating. An important factor characterizing the possibility of using metal coatings in various industries is the strength of adhesion of coatings to the base metal. The paper presents the determination of the adhesive and cohesive strength of coatings from different materials, applied by the method of hypersonic metallization. The results of testing the strength of metal coatings made of ER316LSi-grade wire, nichrome (Cr20Ni80) and molybdenum wire are given in the paper. Based on the results of metallographic studies, the proportion of the participation of cohesive and adhesive components in the strength of coatings has been determined, and some features of coating destruction have been described. It has been found that the participation of the cohesive and adhesive components of the coating strength differs depending on the material used. The cohesive component prevails in the strength of coatings made of high-alloy wire of the ER316LSi-grade, at which destruction mainly occurs along the coating-base boundary. For nichrome coatings and especially for coatings made of molybdenum, the cohesive component is predominant, in which the destruction of the coating occurs not along the coating-base boundary, but between the coating layers.

Modeling of protective plasma spray ceramic coating made of clad powder mixture

To solve the problem of increasing the adhesive-cohesive strength of plasma multifunctional coatings used to protect parts of power and mechanical engineering equipment components from wear and corrosion, a ceramic coating of the “Al2O3 - Ni” system, obtained from a powder mixture based on corundum clad with nickel, is proposed for use and studied. The coating was applied by high-energy plasma powder deposition (on the “Thermoplasma-50” installation) to the intermetallic sublayer of the “Ni-Co-Cr-Al-Y” system. The aim of this work was to study the micro structure and phase composition of the powder mixture of oxide ceramics clad with a refractory metal component (nickel), as well as the plasma coating formed from this powder material. According to the results of the research, it was found that the powder mixture clad with nickel has a multiphase composition (Ni+l-Al2O3+r-Al2O3), a spherical morphology of particles. From this powder material, a coating with a phase composition (Ni+L -Al2O3+J ’-L J u Ll) is formed, characterized by a layered microstructure with a columnar structure of oxide grains and nickel interlayers. The coating has high hardness and adhesive-cohesive strength, low coefficient of friction and is recommended for protection against wear of energy and mechanical engineering parts.

Forced electric heating use for guaranteed quality of concrete clutching, restoring reinforced concrete structures

Concrete adhesion is a decisive factor in restoring performance of reinforced concrete structures. Peeling of the repair concrete is observed, during the structures restoring that have been in operation for a long time in aggressive conditions. The studies of the carbon dioxide effect on cement stone showed crystalline framework destruction of the material and a decrease in its cohesive strength. This has a significant effect on grip. The use of forced heating of the repair mixture when it is placed in contact with the restored structure leads to the temperature gradients that enhance thermal diffusion and thus the impregnation of the damaged cement stone with the liquid phase from the repair concrete mixture. Crystallizing, the cement dissolution products form a new crystalline structure in the damaged cement stone, which enhances its cohesive strength and binds the repair concrete to the intact concrete structure of the restored structure, ensuring adhesion quality.