Prediction of Water Circulation Characteristics in a 4-Pass Firetube Boiler With the Non-Symmetric Arrangement of Tube Passes 3 and 4

Author(s):  
Hyunjae Park ◽  
Anthony Bowman ◽  
Tod Stansfield ◽  
Brian Huibregtse ◽  
Steve Wilkinson ◽  
...  

Abstract Water circulation characteristics, for a newly designed 4-pass 300 BHP (Boiler Horse Power) firetube boiler with a non-symmetric arrangement of tube passes 3 and 4, are investigated in this paper by means of measured furnace wall temperatures for different boiler firing conditions. Vapor production rate and intensity, at each of the 28 temperature measurement nodes, is approximated using the nodal temperature in conjunction with a nucleate boiling heat transfer mode on the water side of the furnace. Defining an attraction force that is proportional to the relative difference of the evaporation intensity between two nodes and inversely proportional to the distance between, the two-dimensional components of the attraction force can be calculated. Integrating all attraction force vectors between a node and the surrounding nodes produces a representative attraction force vector at the node. Similar calculation of the attraction force vectors at all of the temperature nodes on the furnace wall will characterize the water circulation near the boiler furnace. Investigations of the analysis results reveal various complicated non-symmetric water circulation patterns for different boiler firing conditions. Consequently, the analysis methods employed in this paper can be used to predict and improve the water circulation in a firetube boiler, particularly with regard to the placement of the boiler feed-water inlet location.

Author(s):  
Hyunjae Park ◽  
Anthony Bowman ◽  
Tod Stansfield ◽  
Brian Huibregtse ◽  
Steve Wilkinson ◽  
...  

Since the furnace section of a boiler is the primary heat transfer surface for the production of vapor, the overall water circulation patterns in the boiler will be significantly influenced by the circulation patterns near the furnace area. Boiler water circulation characteristics for a newly designed 4-pass firetube boiler with the non-symmetric arrangement of tube passes 3 and 4 were investigated in the previous work [1], in which the attraction forces between 28 different temperature nodes on the furnace wall were evaluated to predict the characteristics of water circulation near the boiler furnace. It was found that various non-symmetric water circulation patterns would occur for different firing conditions. As a consequence, in this paper, the analysis methods developed in the authors’ previous work are explicitly employed to predict and improve the water circulation in a firetube boiler when 6 different boiler feedwater inlet locations (3 on the right-hand side and 3 on the left-hand side of the boiler vessel shell) are used. Each side has 3 different feedwater inlet locations below the centerline of the boiler pressure vessel along its length. Investigation of the analysis results reveals that non-symmetric water circulation patterns are not unavoidable, but improvements in the water circulation and potentially the heat transfer rate can be achieved when the boiler feed water inlet is located near the front head of the boiler pressure vessel.


Author(s):  
Boming Yu

In the past three decades, fractal geometry and technique have received considerable attention due to its wide applications in sciences and technologies such as in physics, mathematics, geophysics, oil recovery, material science and engineering, flow and heat and mass transfer in porous media etc. The fractal geometry and technique may become particularly powerful when they are applied to deal with random and disordered media such as porous media, nanofluids, nucleate boiling heat transfer. In this paper, a summary of recent advances is presented in the areas of heat and mass transfer in fractal media by fractal geometry technique. The present overview includes a brief summary of the fractal geometry technique applied in the areas of heat and mass transfer; thermal conductivities of porous media and nanofluids; nucleate boiling heat transfer. A few comments are made with respect to the theoretical studies that should be made in the future.


Author(s):  
Chien-Yuh Yang ◽  
Chien-Fu Liu

Numerous researches have been developed for pool boiling on microporous coated surface in the past decade. The nucleate boiling heat transfer was found to be increased by up to 4.5 times than that on uncoated surface. Recently, the two-phase micro heat exchangers have been considered for high flux electronic devices cooling. The enhancement techniques for improving the nucleate boiling heat transfer performance in the micro heat exchangers have gotten more importance. Previous studies of microporous coatings, however, have been restricted to boiling in unconfined space. No studies have been made on the feasibility of using microporous coatings for enhancing boiling in confined spaces. This study provides an experimental observation of the vapor generation and leaving processes on microporous coatings surface in a 1-mm confined space. It would be helpful for understanding the mechanism of boiling heat transfer and improving the design of two-phase micro heat exchangers. Aluminum particles of average diameter 20 μm were mixed with a binder and a carrier to develop a 150 μm thickness boiling enhancement paint on a 3.0 cm by 3.0 cm copper heating surface. The heating surface was covered by a thin glass plate with a 1 mm spacer to form a 1 mm vertical narrow space for the test section. The boiling phenomenon was recorded by a high speed camera. In addition to the three boiling regimes observed by Bonjour and Lallemand [1], i.e., isolated deformed bubbles, coalesced bubbles and partial dryout at low, moderate and high heat fluxes respectively in unconfined space, a suction and blowing process was observed at the highest heat flux condition. Owing to the space confinement, liquid was sucked and vapor was expelled periodically during the bubble generation process. This mechanism significantly enhanced the boiling heat transfer performance in confined space.


2012 ◽  
Vol 550-553 ◽  
pp. 2913-2916 ◽  
Author(s):  
Jin Liang Tao ◽  
Xin Liang Wang ◽  
Pei Hua Shi ◽  
Xiao Ping Shi

In this paper, a new porous coating was formed directly on the surface of titanium metal via anodic oxidation. And by the SEM, the morphology of the coating, which is composed of well-ordered perpendicular nanotubes, was characterized. Moreover, taking deionized water as the test fluid, a visualization study of the coating on its pool boiling heat transfer performance was made. The results demonstrated that compared with the smooth surface, the nucleate boiling heat transfer coefficient can increase 3 times while the nucleate boiling super heat was reduced 30%.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


Sign in / Sign up

Export Citation Format

Share Document