Effect of Boiler Feedwater Inlet Locations on the Water Circulation Characteristics in a Firetube Boiler With the Non-Symmetrically Arranged Tube Passes 3 and 4
Since the furnace section of a boiler is the primary heat transfer surface for the production of vapor, the overall water circulation patterns in the boiler will be significantly influenced by the circulation patterns near the furnace area. Boiler water circulation characteristics for a newly designed 4-pass firetube boiler with the non-symmetric arrangement of tube passes 3 and 4 were investigated in the previous work [1], in which the attraction forces between 28 different temperature nodes on the furnace wall were evaluated to predict the characteristics of water circulation near the boiler furnace. It was found that various non-symmetric water circulation patterns would occur for different firing conditions. As a consequence, in this paper, the analysis methods developed in the authors’ previous work are explicitly employed to predict and improve the water circulation in a firetube boiler when 6 different boiler feedwater inlet locations (3 on the right-hand side and 3 on the left-hand side of the boiler vessel shell) are used. Each side has 3 different feedwater inlet locations below the centerline of the boiler pressure vessel along its length. Investigation of the analysis results reveals that non-symmetric water circulation patterns are not unavoidable, but improvements in the water circulation and potentially the heat transfer rate can be achieved when the boiler feed water inlet is located near the front head of the boiler pressure vessel.