A Novel Cooling Enhancement in Microelectronic Devices and Systems Using Oscillatory Impinging Air Jets

Author(s):  
Victor Adrian Chiriac ◽  
Tien -Yu Tom Lee ◽  
Jorge Luis Rosales

Abstract A new cooling technique is proposed to simultaneously enhance the heat transfer and significantly reduce the prohibitive high temperatures usually reached by high-powered chips embedded in the last generation of packages. A comparison between flow and heat transfer characteristics for several types of microelectronic cooling arrangements was conducted using a numerical investigation. The maximum temperature and local heat transfer coefficient were determined on a single heated chip cooled by a channel flow, a steady impinging jet, and an oscillatory impinging jet at a Reynolds number of 600. A uniform inlet velocity was used for the channel flow calculation, and the upper and lower channel walls confined the jets. The calculation domain for the three simulations was identical; the steady jet configuration had an inlet jet width twice that of the unsteady jet. The results indicate that the unsteady nature of the confined impinging jet greatly enhances the removal of heat transfer and reduces the high temperatures on the heated chip. The jet core becomes distorted and buckles beyond a critical Reynolds number of 600, which leads to a sweeping motion of its tip (stagnation point). As a result of the combined buckling/sweeping jet motion, the cooled area is significantly enhanced. A comparison between the unsteady impinging jet and the stationary impinging jet reveals that the heat transfer enhancement provided by the unsteady jet is at least two times better. A 25% cooling enhancement is observed when compared with the channel flow technique, yet the jet uses a flow rate 6.3 times lower, therefore a smaller pumping power. The new cooling method does not require the incorporation of costly heat sinks and heat spreaders, or the unnecessary increase of pumping power/blower work, yet provides effective cooling at significantly reduced manufacturing/operating costs.

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Orkodip Mookherjee ◽  
Shantanu Pramanik ◽  
Uttam Kumar Kar

Abstract The thermal and fluid dynamic behavior of a confined two-dimensional steady laminar nanofluid jet impinging on a horizontal plate embedded with five discrete heating elements subjected to a constant surface heat flux has been studied for a range of Reynolds number (Re) from 100 to 400 with Prandtl number, Pr = 6.96, of the base fluid. Variation of inlet Reynolds number produces a significant change of the flow and heat transfer characteristics in the domain. Increasing the nanoparticle concentration (ϕ) from 0% to 4% exhibits discernible change in equivalent Re and Pr caused by the modification of dynamic viscosity, effective density, thermal conductivity, and specific heat of the base fluid. Considerable improvement in heat transfer from the heaters is observed as the maximum temperature of the impingement wall is diminished from 0.95 to 0.55 by increasing Re from 100 to 400; however, the result of increasing ϕ on cooling of the heaters is less appreciable. Self-similar behavior has been depicted by cross-stream variation of temperature and streamwise heat flux in the developed region along the impingement wall up to Re = 300 for ϕ=0% to 4%. But the spread of the respective quantities shows strong dependence on ϕ at Re = 300 with sudden attenuation in magnitude in the developed region of flow. Substantial influence of Re is evident on Eckert number and pumping power. Eckert number decreases, whereas pumping power increases with an increase in Re, and the respective variations exhibit correspondence with power fit correlations.


2014 ◽  
Vol 136 (8) ◽  
Author(s):  
X. L. Wang ◽  
H. B. Yan ◽  
T. J. Lu ◽  
S. J. Song ◽  
T. Kim

This study reports on heat transfer characteristics on a curved surface subject to an inclined circular impinging jet whose impinging angle varies from a normal position θ = 0 deg to θ = 45 deg at a fixed jet Reynolds number of Rej = 20,000. Three curved surfaces having a diameter ratio (D/Dj) of 5.0, 10.0, and infinity (i.e., a flat plate) were selected, each positioned systematically inside and outside the potential core of jet flow where Dj is the circular jet diameter. Present results clarify similar and dissimilar local heat transfer characteristics on a target surface due to the convexity. The role of the potential core is identified to cause the transitional response of the stagnation heat transfer to the inclination of the circular jet. The inclination and convexity are demonstrated to thicken the boundary layer, reducing the local heat transfer (second peaks) as opposed to the enhanced local heat transfer on a flat plate resulting from the increased local Reynolds number.


1989 ◽  
Vol 111 (1) ◽  
pp. 26-32 ◽  
Author(s):  
G. L. Lehmann ◽  
R. A. Wirtz

The effect of variations in stream-wise spacing and component length on convection from rectangular, surface mounted components in a channel flow are reported. Component dimensions are the same order of magnitude as the channel wall-to-wall spacing. The channel Reynolds number, with air as the coolant, ranged from 670 to 3000. Flow visualization showed that under the above conditions the channel flow is transitional. The effect of variations in component stream-wise spacing on the level of turbulence in the channel and on the interaction between the core of the channel flow and the recirculating flow in cavities between components is discussed. Pressure drop measurements show that the dominant loss mechanism is due to form drag caused by the components. Local heat transfer measurements are made using an interferometer. Analysis of the results shows that the overall heat transfer is properly correlated in terms of a flow Reynolds number based on the component length. At small component Reynolds number, the overall conductance tends towards the laminar smooth wall value. An overall correlation is proposed which includes the effect of component Reynolds number, channel wall-to-wall spacing, and component stream-wise spacing.


Author(s):  
Lei Wang ◽  
Bengt Sunde´n ◽  
Andreas Borg ◽  
Hans Abrahamsson

Experimental studies are carried out to investigate the heat transfer characteristics involving an impinging jet with a shallow-angle in a crossflow. A rib is applied to control the jet impingement heat transfer. Liquid crystal technique is employed to measure the wall temperature and obtain the heat transfer coefficients. In the study, the Reynolds number for the crossflow is 80,000 and the Reynolds number for the jet ranges from 20,000 to 40,000. This gives rise to the jet-to-crossflow velocity ratio varying from 1.4 to 2.8. For all the tested cases, it is found that the presence of rib makes the Nusselt number profiles across the stagnation point change from a classical bell-shaped profile to a plateau-like pattern, indicating the enhanced heat transfer region expands more as the rib is present. In particular, the presence of rib has a more pronounced effect on the enhancement of heat transfer at lower velocity ratio (R = 1.4). However, in such case, the local heat transfer in the rib corner region deteriorates. At higher velocity ratio, especially at R = 2.8, the presence of rib makes the heat transfer rate more uniform, but meanwhile, it is found that the impinging jet effect tends to be weaker.


2011 ◽  
Vol 133 (12) ◽  
Author(s):  
Lei Wang ◽  
Bengt Sundén ◽  
Andreas Borg ◽  
Hans Abrahamsson

The heat transfer characteristics of an impinging jet into a crossflow have been investigated by the liquid crystal thermography technique. The jet nozzle is circular and is inclined at 10 deg with respect to the target wall. In a turbulent flow regime, the effects of the jet Reynolds number, the velocity ratio, and the crossflow Reynolds number on the heat transfer are examined. The results show that the heat transfer patterns are strongly affected by the jet Reynolds number and the velocity ratio. For a given jet Reynolds number, it is found that the crossflow diminishes the peak Nusselt number in the jet impingement region. However, in the wall jet region, the results suggest that the local heat transfer is nearly independent of the crossflow Reynolds number.


Author(s):  
Vadim V. Lemanov ◽  
Viktor I. Terekhov ◽  
Vladimir V. Terekhov

1993 ◽  
Vol 115 (3) ◽  
pp. 560-567 ◽  
Author(s):  
N. Zhang ◽  
J. Chiou ◽  
S. Fann ◽  
W.-J. Yang

Experiments are performed to determine the local heat transfer performance in a rotating serpentine passage with rib-roughened surfaces. The ribs are placed on the trailing and leading walls in a corresponding posited arrangement with an angle of attack of 90 deg. The rib height-to-hydraulic diameter ratio, e/Dh, is 0.0787 and the rib pitch-to-height ratio, s/e, is 11. The throughflow Reynolds number is varied, typically at 23,000, 47,000, and 70,000 in the passage both at rest and in rotation. In the rotation cases, the rotation number is varied from 0.023 to 0.0594. Results for the rib-roughened serpentine passages are compared with those of smooth ones in the literature. Comparison is also made on results for the rib-roughened passages between the stationary and rotating cases. It is disclosed that a significant enhancement is achieved in the heat transfer in both the stationary and rotating cases resulting from an installation of the ribs. Both the rotation and Rayleigh numbers play important roles in the heat transfer performance on both the trailing and leading walls. Although the Reynolds number strongly influences the Nusselt numbers in the rib-roughened passage of both the stationary and rotating cases, Nuo and Nu, respectively, it has little effect on their ratio Nu/Nuo.


2001 ◽  
Author(s):  
Miles Greiner ◽  
Paul F. Fischer ◽  
Henry Tufo

Abstract The effect of flow rate modulation on low Reynolds number heat transfer enhancement in a transversely grooved passage was numerically simulated using a two-dimensional spectral element technique. Simulations were performed at subcritical Reynolds numbers of Rem = 133 and 267, with 20% and 40% flow rate oscillations. The net pumping power required to modulate the flow was minimized as the forcing frequency approached the predicted natural frequency. However, mixing and heat transfer levels both increased as the natural frequency was approached. Oscillatory forcing in a grooved passage requires two orders of magnitude less pumping power than flat passage systems for the same heat transfer level. Hydrodynamic resonance appears to be an effective method of increasing heat transfer in low Reynolds number systems where pumping power is at a premium, such as micro heat transfer applications.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


Author(s):  
Patricia Streufert ◽  
Terry X. Yan ◽  
Mahdi G. Baygloo

Local turbulent convective heat transfer from a flat plate to a circular impinging air jet is numerically investigated. The jet-to-plate distance (L/D) effect on local heat transfer is the main focus of this study. The eddy viscosity V2F turbulence model is used with a nonuniform structured mesh. Reynolds-Averaged Navier-Stokes equations (RANS) and the energy equation are solved for axisymmetric, three-dimensional flow. The numerical solutions obtained are compared with published experimental data. Four jet-to-plate distances, (L/D = 2, 4, 6 and 10) and seven Reynolds numbers (Re = 7,000, 15,000, 23,000, 50,000, 70,000, 100,000 and 120,000) were parametrically studied. Local and average heat transfer results are analyzed and correlated with Reynolds number and the jet-to-plate distance. Results show that the numerical solutions matched experimental data best at low jet-to-plate distances and lower Reynolds numbers, decreasing in ability to accurately predict the heat transfer as jet-to-plate distance and Reynolds number was increased.


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