Numerical Investigation of Single-Row Double-Jet Film Cooling of a Turbine Guide Vane under High-Temperature and High-Pressure Conditions

Single-row double-jet film cooling (DJFC) of a turbine guide vane is numerically investigated in the present study, under a realistic aero-thermal condition. The double-jet units are positioned at specific locations, with 57% axial chord length (Cx) on the suction side or 28% Cx on the pressure side with respect to the leading edge of the guide vane. Three spanwise spacings (Z) in double-jet unit (Z = 0, 0.5d, and 1.0d, here d is the film hole diameter) and four spanwise injection angles (β = 11°, 17°, 23°, and 29°) are considered in the layout design of double jets. The results show that the layout of double jets affects the coupling of adjacent jets and thus subsequently changes the jet-in-crossflow dynamics. Relative to the spanwise injection angle, the spanwise spacing in a double-jet unit is a more important geometric parameter that affects the jet-in-crossflow dynamics in the downstream flowfield. With the increase in the spanwise injection angle and spanwise spacing in the double-jet unit, the film cooling effectiveness is generally improved. On the suction surface, DJFC does not show any benefit on film cooling improvement under smaller blowing ratios. Only under larger blowing ratios does its positive potential for film cooling enhancement start to show. Compared to the suction surface, the positive potential of the DJFC on enhancing film cooling effectiveness behaves more obviously on the pressure surface. In particular, under large blowing ratios, the DJFC plays dual roles in suppressing jet detachment and broadening the coolant jet spread in a spanwise direction. With regard to the DJFC on the suction surface, its main role in film cooling enhancement relies on the improvement of the spanwise film layer coverage on the film-cooled surface.

Simulation of Air/Mist Cooling Among Shock Waves and Passing Wakes Interactions in a Transonic Gas Turbine Stage

This paper presents a 2-D numerical investigation of the effect of interactions of moving wakes and shock waves on mist cooling performance over airfoils in the first stator-rotor stage of a transonic gas turbine. The discrete phase model (DPM) is used to simulate and track the evaporation and movement of the tiny water droplets. Breakup and coalescence sub-models are used to simulate the interaction between the droplets themselves. A linear sliding mesh technique is used to study the transient stator-rotor interaction. The results show that the passing unsteady wakes caused by the blade rotation press the mist on the blade suction side flowing near the blade surface, providing more enhanced film cooling effectiveness. The weak oblique shock waves do not exert a significant effect on the air/mist cooling effectiveness. Injecting a 10% mist ratio noticeably improved the cooling enhancement by reducing the wall temperature values up to 200 K in some locations. Injecting the tiny water droplets does not cause a noticeable pressure loss compared to the air-only cooling case. Injecting mist doesn’t alter the effect of shocks.

Influence of Mach Number of Main Flow on Film Cooling Characteristics under Supersonic Condition

The flow and heat transfer characteristics of a film jet inclined to different supersonic situations with a varying Mach number of the main flow were numerically investigated. In supersonic situations, complicated waves are generated by the obstacle of the film jet. In this work, extra pressure is exerted onto the film jet, causing better film attachment to the wall. The strengthening of attachment decreases mixing between the main flow and film jet, causing better film cooling. We observed multi-interfacial layered structures caused by the film jet under the complicated effect of shock waves. At the interfaces of the film jet and shock waves, additional pressure is exerted on the film towards the wall. The pressure increases as the Mach number of the main flow increases and contributes to the increased adhesion of the gas film, which causes the cooling enhancement under a supersonic condition. In the vicinity of the film hole exit, a local low pressure region is formed under the influence of the supersonic main flow. An aerodynamic convergent–divergent state was formed in the film hole, devastating the state of supersonic congestion of the film hole and further enhancing the film cooling effect.

A study of jet impingement cooling enhancement by concave and convex heat sink shape modifications

The rising demand for efficient cooling technologies is a strong driver of extensive research in this area. This trend is particularly strong in turbines and microprocessors technology. Presented study is focused on the jet impingement cooling concept, which is used in various configurations for many years. The potential of the heat sink shape modification is not yet fully explored. Available literature suggests that average Nusselt number can be improved by more than 10% by adding conical shape in the stagnation region. This refers to the axisymmetric case where cold-water jet impinges the surface of heated aluminium. Presented results are based on 2D axisymmetric thermal-FSI (Fluid-Solid Interaction) model, which was validated against the experiment. The objective of the presented analysis is to determine the correlation between cooling effectiveness (Nusselt number) and chosen examples of concave and convex shapes located in the jet stagnation area.