A Preliminary Safety Analysis of an Ultracapacitor Power Subsystem for a Prototype Alternative Fuel Vehicle
In today’s rapidly changing world, the need for safe, more fuel-efficient and environmental friendly vehicles is in high demand. Private and public sector proponents of alternative fuel vehicles have joined forces to create a university-based competition, Challenge-X, to safely increase fuel economy as well as reduce emissions. The safe performance of vehicle testing, maintenance and rescue tasks are integral to the competition. At West Virginia University, a mechanical engineering team is developing a vehicle powered by a 1.9-L direct injection turbodiesel engine using bio-diesel fuel. Energy storage in the vehicle is via 750 kJ ultracapacitors which power two 13 kW AC induction wheel hub motors. A system safety analysis performed by a WVU industrial engineering team focuses on the ultracapacitor portion of the system. Designsafe© software is used to systematically identify tasks, hazards, risks, and risk reduction measures. An emergency rescue plan and a procedure for emergency rescue for vehicles with this design is described. The emergency safety plan identifies ‘no cut’ areas or areas of the car that would be very dangerous to cut due to the high voltage. The risk reduction plan includes procedures for performing maintenance on the electrical system, including the ultracapacitor system.