Heat Transfer Analysis of Microgrooved Evaporator and Condenser Surfaces Utilized in a High Heat Flux Two-Phase Flow Loop

2007 ◽  
Author(s):  
Edvin Cetegen ◽  
Thomas Baummer ◽  
Serguei Dessiatoun ◽  
Michael Ohadi
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Heat ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
High Heat Transfer ◽  
Microgrooved Surface

This paper investigates the heat transfer and pressure drop analysis of micro grooved surfaces utilized in evaporators and condensers of a two-phase flow cooling loop. These devices utilize the vapor-liquid phase change to transfer large amounts of heat, and they offer substantially higher heat flux performance with lower pumping power than most liquid cooling technologies. Microgrooved surfaces, combined with force-fed evaporation and condensation technology discussed in this paper yield high heat transfer coefficients with low pressure drops. Our most recent results, aiming to test the limits of the technology, demonstrated dissipation of almost 1kW/cm2 from silicon electronics using HFE 7100 as the working fluid. In a compact two phase system, the heat generated by the electronic components can be absorbed by microgrooved evaporators and rejected through the microgrooved surface condensers to liquid cooled slots with high heat transfer coefficients and low pressure drops on the refrigerant side. In the case of air-cooling, the same microgrooved surface heat exchanger can reject heat with a heat transfer coefficient of 3847 W/cm2 and a pressure drop of 4156 Pa. These heat transfer processes have the added capability of being combined and used together in a self-contained system cooled either by liquid or air.

Visualization of Two-Phase Flow in Serpentine Heat Exchanger Passages With Microscale Pin Fins

2016 ◽  
Author(s):  
Dhruv C. Hoysall ◽  
Khoudor Keniar ◽  
Srinivas Garimella
Keyword(s):  
Two Phase Flow ◽  
Flow Regimes ◽  
High Heat ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
High Heat Transfer ◽  
Pin Fins

Multiphase flow phenomena in single micro- and minichannels have been widely studied. Microchannel heat exchangers offer the potential for high heat transfer coefficients; however, implementation challenges must be addressed to realize this potential. Maldistribution of phases among the microchannels in the array and the changing phase velocities associated phase change present design challenges. Flow maldistribution and oscillatory instabilities can severely affect heat and mass transfer rates as well as pressure drops. In components such as condensers, evaporators, absorbers and desorbers, changing phase velocities can change prevailing flow regimes from favorable to unfavorable. Geometries with serpentine passages containing pin fins can be configured to maintain favorable flow regimes throughout the length of the component for diabatic phase-change heat and mass transfer applications. Due to the possibility of continuous redistribution of the flow across the pin fins along the flow direction, maldistribution can also be reduced. These features enable the potential of high heat transfer coefficients in microscale passages to be fully realized, thereby reducing the required transfer area, and achieving considerable compactness. The characteristics of two-phase flow through a serpentine passage with micro-pin fin arrays with diameters 350 μm and height 406 μm are investigated here. An air-water mixture is used to represent two-phase flow through the serpentine test section, and a variety of flow features are visually investigated using high-speed photography. Improved flow distribution is observed in the serpentine geometry. Distinct flow regimes, different from those observed in microchannels are also established. These observations are used to obtain void fraction and interfacial area along the length of the serpentine passages and compared with the corresponding values for straight microchannels. Models for the two-phase frictional pressure drops across this geometry are also developed.

Thermoreflectance Wall Temperature Measurement in Annular Two-Phase Flow

2019 ◽  
Author(s):  
Jason Chan ◽  
Brian E. Fehring ◽  
Roman W. Morse ◽  
Kristofer M. Dressler ◽  
Gregory F. Nellis ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Wall Temperature ◽  
Annular Flow ◽  
High Heat ◽  
High Heat Flux ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Dry Out

Abstract A thermoreflectance method to measure wall temperature in two-phase annular flow is described. In high heat flux conditions, momentary dry-out occurs as the liquid film vaporizes, resulting in dramatic decreases in heat transfer coefficient. Simultaneous liquid and vapor thermoreflectance measurements allow calculations of instantaneous and time-averaged heat transfer coefficients. Validation, calibration and uncertainty of the technique are discussed.

Spatial and Temporal Wall Temperature Fluctuations in Two-Phase Flow in Microgap Coolers

2010 ◽  
Author(s):  
Jessica Sheehan ◽  
Avram Bar-Cohen
Keyword(s):  
Heat Transfer ◽  
High Heat ◽  
Heat Fluxes ◽  
Operating Conditions ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
High Heat Transfer ◽  
Volumetric Cooling ◽  
Very High

Heat transfer to an evaporating refrigerant and/or dielectric liquid in a microgap channel can provide very high heat transfer coefficients and volumetric cooling rates. Recent studies at Maryland have established the dominance of the annular flow regime in such microgap channels and related the observed high-quality peak of an M-shaped heat transfer coefficient curve to the onset of local dryout. The present study utilizes infrared thermography to locate such nascent dryout regions and operating conditions. Data obtained with a 210 micron microgap channel, operated with a mass flux of 195.2 kg/m2-s and heat fluxes of 10.3 to 26 W/cm2 are presented and discussed.

Numerical Investigation on Forced Convection in Circular Tubes With Septa

2008 ◽  
Author(s):  
D. Corrente ◽  
O. Manca ◽  
S. Nardini ◽  
D. Ricci ◽  
G. Masullo
Keyword(s):  
Heat Transfer ◽  
Numerical Investigation ◽  
Forced Convection ◽  
High Heat ◽  
Ideal Gas ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Heating And Cooling ◽  
High Heat Transfer

Heat transfer in fluids is very important in many industrial heating and cooling equipments. Convective heat transfer can be enhanced passively by changing flow geometry, boundary conditions or by increasing thermal conductivity of the fluid. Another possibility to increase heat transfer with gas is to employ extended surfaces. When gas flows in a tube, septa with one or more openings can be used as fins. Furthermore, if the openings are arranged to give a spiral motion around the cylinder axis wall-fluid contact area increases. As a consequence the presence of the septa can significantly augment pressure drops. In this paper a numerical investigation is carried out on forced convection in circular isothermal tubes. The fluid is air and ideal gas model is employed. Septa are introduced and several shapes and arrangements are analyzed. The investigation is accomplished by means of the commercial code Fluent. A turbulence model is used. Results are presented in terms of temperature and velocity fields, local and average heat transfer coefficients and pressure drops. The aim of this study is to find the shape and arrangement of septa such to give high heat transfer coefficients and low pressure drops.

scholarly journals Two-phase flow pattern and heat transfer coefficients of R245fa/R134a under non-uniform heat flux

2019 ◽  
Vol 65 (17) ◽  
pp. 1741-1751
Author(s):  
Yani Lu ◽  
Li Zhao ◽  
Shuai Deng ◽  
Dongpeng Zhao ◽  
Xianhua Nie ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Pattern ◽  
Two Phase Flow ◽  
Uniform Heat Flux ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Uniform Heat

Numerical Analysis on the Effects of Transversal Ribs on Forced Convection in Channels

2009 ◽  
Author(s):  
O. Manca ◽  
S. Nardini ◽  
D. Ricci ◽  
S. Tamburrino
Keyword(s):  
Heat Transfer ◽  
Friction Factor ◽  
Forced Convection ◽  
High Heat ◽  
Constant Heat Flux ◽  
Wall Turbulence ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
High Heat Transfer

Heat transfer in fluids is very important in many industrial heating and cooling equipments. Convective heat transfer can be enhanced passively by changing flow geometry, boundary conditions or by increasing thermal conductivity of the fluid. Another possibility for increasing heat transfer with gas is to employ extended surfaces. When a fluid flows in a channel, transversal ribs can be used as fins and break the laminar sublayer creating local wall turbulence. However, as a consequence the presence of the ribs can significantly augment pressure drops. In this paper a numerical investigation is carried out on forced convection in channels heated by a constant heat flux. Also conductive effects are taken into account. The fluid is air and properties are assumed as function of temperature. Ribs of the same material of the channel walls are introduced and several arrangements are analyzed. The investigation is accomplished by means of the commercial code Fluent. A turbulence model is used. Results are presented in terms of temperature and velocity fields, average heat transfer coefficients, friction factor profiles and pressure drops. The aim of this study is to find arrangement of ribs such to give high heat transfer coefficients and low pressure drops. The maximum Nusselt number and friction factor have been detected for dimensionless pitches equal, respectively, to 12 and 10.

scholarly journals Visualization of Two-Phase Flow in Serpentine Heat Exchanger Passages With Microscale Pin Fins

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Dhruv C. Hoysall ◽  
Khoudor Keniar ◽  
Srinivas Garimella
Keyword(s):  
Two Phase Flow ◽  
Flow Regimes ◽  
High Heat ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Pressure Drops ◽  
Pin Fin ◽  
High Heat Transfer ◽  
Pin Fins

Microchannel heat exchangers offer the potential for high heat transfer coefficients; however, implementation challenges must be addressed to realize this potential. Maldistribution of phases among the microchannels and the changing phase velocities associated with phase change present design challenges. Flow maldistribution and oscillatory instabilities can affect transfer rates and pressure drops. In condensers, evaporators, absorbers, and desorbers, changing phase velocities can change prevailing flow regimes from favorable to unfavorable. Geometries with serpentine passages containing pin fins can be configured to maintain favorable flow regimes throughout the component for phase-change heat and mass transfer applications. Due to the possibility of continuous redistribution of the flow across the pin fins along the flow direction, maldistribution can also be reduced. These features enable high heat transfer coefficients, thereby achieving considerable compactness. The characteristics of two-phase flow through a serpentine passage with micro-pin fin arrays with diameter 350 μm and height 406 μm are investigated. An air–water mixture is used to represent two-phase flow through the serpentine test section, and flow features are investigated using high-speed photography. Improved flow distribution is observed in the serpentine geometry. Distinct flow regimes, different from those observed in microchannels, are also established. Void fraction and interfacial area along the length of the serpentine passages are compared with the corresponding values for microchannels. A model developed for the two-phase frictional pressure drops across this serpentine micro-pin fin geometry predicts experimental values with a mean absolute error (MAE) of 7.16%.

scholarly journals Confined Jet Impingement With Boiling on a Variety of Enhanced Surfaces

2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Matthew J. Rau ◽  
Suresh V. Garimella
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flat Surface ◽  
Jet Impingement ◽  
High Heat ◽  
Microporous Layer ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Pin Fins

Confined jet impingement with boiling offers unique and attractive performance characteristics for thermal management of high heat flux components. Two-phase operation of jet impingement has been shown to provide high heat transfer coefficients while maintaining a uniform temperature over a target surface. This can be achieved with minimal increases in pumping power compared to single-phase operation. To investigate further enhancements in heat transfer coefficients and increases in the maximum heat flux supported by two-phase jet impingement, an experimental study of surface enhancements is performed using the dielectric working fluid HFE-7100. The performance of a single, 3.75 mm-diameter jet orifice is compared across four distinct copper target surfaces of varying enhancement scales: a baseline smooth flat surface, a flat surface coated with a microporous layer, a surface with macroscale area enhancement (extended square pin fins), and a hybrid surface on which the pin fins are coated with the microporous layer. The heat transfer performance of each surface is compared in single- and two-phase operation at three volumetric flow rates (450 ml/min, 900 ml/min, and 1800 ml/min); area-averaged heat transfer parameters and pressure drop are reported. The mechanisms resulting in enhanced performance for the different surfaces are identified, with a special focus on the coated pin fins. This hybrid surface showed the best enhancement of all those tested, and resulted in an extension of critical heat flux (CHF) by a maximum of 2.42 times compared to the smooth flat surface at the lowest flow rate investigated; no increase in the overall pressure drop was measured.

A Numerical Investigation on Nanofluids Forced Convection in Channels With Transverse Ribs

2010 ◽  
Author(s):  
O. Manca ◽  
S. Nardini ◽  
D. Ricci
Keyword(s):  
Heat Transfer ◽  
Numerical Investigation ◽  
Forced Convection ◽  
High Heat ◽  
Constant Heat Flux ◽  
Wall Turbulence ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
High Heat Transfer

Heat transfer enhancement technologies are adopted in several applications as heat exchangers for refrigeration, automotives, process industry, solar heaters. A possibility for increasing the convective heat transfer in a fluid is to employ rough surfaces or adopting additives. When a fluid flows in a channel, ribs break the laminar sub-layer and create local wall turbulence due to flow separation and reattachment between consecutive ribs, which reduce thermal resistance and greatly augment the heat transfer. This behaviour overcomes the effect linked to the increased heat transfer area due to the ribs. However, higher friction losses are expected. In this paper a numerical investigation is carried out on forced convection with nanofluids (water-Al2O3) in a ribbed channel with a constant heat flux applied on the external walls. Properties of fluid are considered constant and a single phase model is employed. Flow regime is turbulent; in fact, Reynolds numbers ranging from 20000 to 60000 are considered. Furthermore, different shapes, such as square, rectangular, triangular ones, and different dimensionless heights and pitches of elements are analyzed. Moreover, two volume particle concentrations are investigated. Results are presented in terms of temperature and velocity fields, average heat transfer coefficients and pressure drop profiles. The aim of this study is to find arrangement of ribs such to give high heat transfer coefficients and low pressure drops in presence of nanofluids.

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