Visualization of Two-Phase Flow in Serpentine Heat Exchanger Passages With Microscale Pin Fins

Author(s):  
Dhruv C. Hoysall ◽  
Khoudor Keniar ◽  
Srinivas Garimella

Multiphase flow phenomena in single micro- and minichannels have been widely studied. Microchannel heat exchangers offer the potential for high heat transfer coefficients; however, implementation challenges must be addressed to realize this potential. Maldistribution of phases among the microchannels in the array and the changing phase velocities associated phase change present design challenges. Flow maldistribution and oscillatory instabilities can severely affect heat and mass transfer rates as well as pressure drops. In components such as condensers, evaporators, absorbers and desorbers, changing phase velocities can change prevailing flow regimes from favorable to unfavorable. Geometries with serpentine passages containing pin fins can be configured to maintain favorable flow regimes throughout the length of the component for diabatic phase-change heat and mass transfer applications. Due to the possibility of continuous redistribution of the flow across the pin fins along the flow direction, maldistribution can also be reduced. These features enable the potential of high heat transfer coefficients in microscale passages to be fully realized, thereby reducing the required transfer area, and achieving considerable compactness. The characteristics of two-phase flow through a serpentine passage with micro-pin fin arrays with diameters 350 μm and height 406 μm are investigated here. An air-water mixture is used to represent two-phase flow through the serpentine test section, and a variety of flow features are visually investigated using high-speed photography. Improved flow distribution is observed in the serpentine geometry. Distinct flow regimes, different from those observed in microchannels are also established. These observations are used to obtain void fraction and interfacial area along the length of the serpentine passages and compared with the corresponding values for straight microchannels. Models for the two-phase frictional pressure drops across this geometry are also developed.

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Dhruv C. Hoysall ◽  
Khoudor Keniar ◽  
Srinivas Garimella

Microchannel heat exchangers offer the potential for high heat transfer coefficients; however, implementation challenges must be addressed to realize this potential. Maldistribution of phases among the microchannels and the changing phase velocities associated with phase change present design challenges. Flow maldistribution and oscillatory instabilities can affect transfer rates and pressure drops. In condensers, evaporators, absorbers, and desorbers, changing phase velocities can change prevailing flow regimes from favorable to unfavorable. Geometries with serpentine passages containing pin fins can be configured to maintain favorable flow regimes throughout the component for phase-change heat and mass transfer applications. Due to the possibility of continuous redistribution of the flow across the pin fins along the flow direction, maldistribution can also be reduced. These features enable high heat transfer coefficients, thereby achieving considerable compactness. The characteristics of two-phase flow through a serpentine passage with micro-pin fin arrays with diameter 350 μm and height 406 μm are investigated. An air–water mixture is used to represent two-phase flow through the serpentine test section, and flow features are investigated using high-speed photography. Improved flow distribution is observed in the serpentine geometry. Distinct flow regimes, different from those observed in microchannels, are also established. Void fraction and interfacial area along the length of the serpentine passages are compared with the corresponding values for microchannels. A model developed for the two-phase frictional pressure drops across this serpentine micro-pin fin geometry predicts experimental values with a mean absolute error (MAE) of 7.16%.


Author(s):  
Edvin Cetegen ◽  
Thomas Baummer ◽  
Serguei Dessiatoun ◽  
Michael Ohadi

This paper investigates the heat transfer and pressure drop analysis of micro grooved surfaces utilized in evaporators and condensers of a two-phase flow cooling loop. These devices utilize the vapor-liquid phase change to transfer large amounts of heat, and they offer substantially higher heat flux performance with lower pumping power than most liquid cooling technologies. Microgrooved surfaces, combined with force-fed evaporation and condensation technology discussed in this paper yield high heat transfer coefficients with low pressure drops. Our most recent results, aiming to test the limits of the technology, demonstrated dissipation of almost 1kW/cm2 from silicon electronics using HFE 7100 as the working fluid. In a compact two phase system, the heat generated by the electronic components can be absorbed by microgrooved evaporators and rejected through the microgrooved surface condensers to liquid cooled slots with high heat transfer coefficients and low pressure drops on the refrigerant side. In the case of air-cooling, the same microgrooved surface heat exchanger can reject heat with a heat transfer coefficient of 3847 W/cm2 and a pressure drop of 4156 Pa. These heat transfer processes have the added capability of being combined and used together in a self-contained system cooled either by liquid or air.


Author(s):  
Jason Chan ◽  
Brian E. Fehring ◽  
Roman W. Morse ◽  
Kristofer M. Dressler ◽  
Gregory F. Nellis ◽  
...  

Abstract A thermoreflectance method to measure wall temperature in two-phase annular flow is described. In high heat flux conditions, momentary dry-out occurs as the liquid film vaporizes, resulting in dramatic decreases in heat transfer coefficient. Simultaneous liquid and vapor thermoreflectance measurements allow calculations of instantaneous and time-averaged heat transfer coefficients. Validation, calibration and uncertainty of the technique are discussed.


Author(s):  
Jessica Sheehan ◽  
Avram Bar-Cohen

Heat transfer to an evaporating refrigerant and/or dielectric liquid in a microgap channel can provide very high heat transfer coefficients and volumetric cooling rates. Recent studies at Maryland have established the dominance of the annular flow regime in such microgap channels and related the observed high-quality peak of an M-shaped heat transfer coefficient curve to the onset of local dryout. The present study utilizes infrared thermography to locate such nascent dryout regions and operating conditions. Data obtained with a 210 micron microgap channel, operated with a mass flux of 195.2 kg/m2-s and heat fluxes of 10.3 to 26 W/cm2 are presented and discussed.


2018 ◽  
Vol 130 ◽  
pp. 624-636 ◽  
Author(s):  
Sofia Korniliou ◽  
Coinneach Mackenzie-Dover ◽  
John R.E. Christy ◽  
Souad Harmand ◽  
Anthony J. Walton ◽  
...  

2008 ◽  
Author(s):  
D. Corrente ◽  
O. Manca ◽  
S. Nardini ◽  
D. Ricci ◽  
G. Masullo

Heat transfer in fluids is very important in many industrial heating and cooling equipments. Convective heat transfer can be enhanced passively by changing flow geometry, boundary conditions or by increasing thermal conductivity of the fluid. Another possibility to increase heat transfer with gas is to employ extended surfaces. When gas flows in a tube, septa with one or more openings can be used as fins. Furthermore, if the openings are arranged to give a spiral motion around the cylinder axis wall-fluid contact area increases. As a consequence the presence of the septa can significantly augment pressure drops. In this paper a numerical investigation is carried out on forced convection in circular isothermal tubes. The fluid is air and ideal gas model is employed. Septa are introduced and several shapes and arrangements are analyzed. The investigation is accomplished by means of the commercial code Fluent. A turbulence model is used. Results are presented in terms of temperature and velocity fields, local and average heat transfer coefficients and pressure drops. The aim of this study is to find the shape and arrangement of septa such to give high heat transfer coefficients and low pressure drops.


2019 ◽  
Vol 65 (17) ◽  
pp. 1741-1751
Author(s):  
Yani Lu ◽  
Li Zhao ◽  
Shuai Deng ◽  
Dongpeng Zhao ◽  
Xianhua Nie ◽  
...  

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