Numerical Simulation of a Simulated Film Cooled Turbine Blade Leading Edge Including Conjugate Heat Transfer Effects

2009 ◽  
Author(s):  
Laurene D. Dobrowolski ◽  
David G. Bogard ◽  
Justin Piggush ◽  
Atul Kohli
Keyword(s):  
Turbine Blade ◽  
Computational Study ◽  
Computational Simulation ◽  
Density Ratio ◽  
Leading Edge ◽  
Metal Temperature ◽  
Stagnation Line ◽  
Adiabatic Effectiveness ◽  
Overall Effectiveness ◽  
Blade Leading Edge

A conjugate numerical method was used to predict the normalized “metal” temperature of a simulated turbine blade leading edge. This computational study was done in conjunction with a parallel effort to experimentally determine normalized metal temperature, i.e. overall effectiveness, using a specially designed model blade leading edge. Also examined in this study were adiabatic models which provided adiabatic effectiveness results. Two different film cooling configurations were employed. The first configuration consisted of one row of holes centered on the stagnation line. The second configuration had two additional rows located at ±25 degrees from the stagnation line. These simulations were run at two different blowing ratios, M = 1 and M = 2. The coolant to mainstream density ratio was 1.5. The computational simulation was conducted using the FLUENT code using the realizable k-ε turbulence model and with grid resolution within the viscous sublayer. Adiabatic effectiveness distributions were predicted well by the computational simulations, except for localized areas near the holes. Predictions of overall effectiveness were higher than experimentally measured values in the stagnation region, but lower along downstream section of the leading edge. Reasons for the differences between computational predictions and experimental measurements were examined.

Experimental Study of the Effects of an Oscillating Approach Flow on Overall Cooling Performance of a Simulated Turbine Blade Leading Edge

2009 ◽  
Author(s):  
Ross Johnson ◽  
Jonathan Maikell ◽  
David Bogard ◽  
Justin Piggush ◽  
Atul Kohli ◽  
...  
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Stagnation Line ◽  
Cooling Performance ◽  
Blowing Ratio ◽  
Oscillation Frequencies ◽  
Overall Effectiveness ◽  
Blade Leading Edge

When a turbine blade passes through wakes from upstream vanes it is subjected to an oscillation of the direction of the approach flow resulting in the oscillation of the position of the stagnation line on the leading edge of the blade. In this study an experimental facility was developed that induced a similar oscillation of the stagnation line position on a simulated turbine blade leading edge. The overall effectiveness was evaluated at various blowing ratios and stagnation line oscillation frequencies. The location of the stagnation line on the leading edge was oscillated to simulate a change in angle of attack between α = ± 5° at a range of frequencies from 2 to 20 Hz. These frequencies were chosen based on matching a range of Strouhal numbers typically seen in an engine due to oscillations caused by passing wakes. The blowing ratio was varied between M = 1, M = 2, and M = 3. These experiments were carried out at a density ratio of DR = 1.5 and mainstream turbulence levels of Tu ≈ 6%. The leading edge model was made of high conductivity epoxy in order to match the Biot number of an actual engine airfoil. Results of these tests showed that the film cooling performance with an oscillating stagnation line was degraded by as much as 25% compared to the performance of a steady flow with the stagnation line aligned with the row of holes at the leading edge.

Evaluating the Effects of Internal Impingement Cooling on a Film Cooled Turbine Blade Leading Edge

2010 ◽  
Author(s):  
Silvia Ravelli ◽  
Laurene Dobrowolski ◽  
David G. Bogard
Keyword(s):  
Numerical Simulations ◽  
Turbine Blade ◽  
Density Ratio ◽  
Leading Edge ◽  
Stagnation Line ◽  
Cooling Performance ◽  
Impingement Cooling ◽  
Impingement Plate ◽  
Overall Effectiveness ◽  
Blade Leading Edge

The main goal of this work was to evaluate the influence of impingement cooling on the cooling performance on a film cooled turbine blade leading edge. Cooling performance was quantified in terms of overall effectiveness, i.e. the normalized external surface temperature. Numerical simulations, using the commercial code FLUENT, were carried out for a leading edge model corresponding to an experimental model tested previously. The leading edge geometry consisted of three rows of holes positioned along the stagnation line and at ±25°. Three different impingement plate configurations were investigated. Two impingement plate configurations had a single row of holes along the center so that the impingement jets were directed on the stagnation line in between coolant hole entrances. These configurations had varying hole diameters such that impingement jet velocity varied by a factor of two. The third impingement plate configuration had two rows of holes with each row was placed in between the coolant hole entrances along the off stagnation lines. A configuration with no impingement plate was also investigated. For these simulations the realizable k-ε turbulence model was used. All experimental conditions were matched including the density ratio of 1.5 and blowing ratios of 1.0 and 2.0. The numerical simulations were consistent with experiments in showing that the overall effectiveness was only slightly improved by the impingement cooling. This small effect on overall effectiveness was shown to be due to conjugate effects including a reduction of convective cooling within the coolant holes when impingement cooling was used.

Overall Effectiveness for a Film Cooled Turbine Blade Leading Edge With Varying Hole Pitch

2010 ◽  
Author(s):  
Thomas E. Dyson ◽  
Dave G. Bogard ◽  
Justin D. Piggush ◽  
Atul Kohli
Keyword(s):  
Turbine Blade ◽  
Hot Spots ◽  
Leading Edge ◽  
Stagnation Line ◽  
Convective Cooling ◽  
Impingement Cooling ◽  
Blowing Ratio ◽  
Cylindrical Holes ◽  
Overall Effectiveness ◽  
Blade Leading Edge

Overall effectiveness, φ, for a simulated turbine blade leading edge was experimentally measured using a model constructed with a relatively high conductivity material selected so that the Biot number of the model matched engine conditions. The model incorporated three rows of cylindrical holes with the center row positioned on the stagnation line. Internally the model used an impingement cooling configuration. Overall effectiveness was measured for pitch variation from 7.6d to 9.6d for blowing ratios ranging from 0.5 to 3.0, and angle of attack from −7.7° to +7.7°. Performance was evaluated for operation with a constant overall mass flow rate of coolant. Consequently when increasing the pitch, the blowing ratio was increased proportionally. The increased blowing ratio resulted in increased impingement cooling internally and increased convective cooling through the holes. The increased internal and convective cooling compensated, to a degree, for the decreased coolant coverage with increased pitch. Performance was evaluated in terms of laterally averaged φ, but also in terms of the minimum φ. The minimum φ evaluation revealed localized hot spots which are arguably more critical to turbine blade durability than the laterally averaged results. For small increases in pitch there was negligible decrease in performance.

Influence of Turbine Blade Leading Edge Profile on Film Cooling With Shaped Holes

2017 ◽  
Author(s):  
Mingjie Zhang ◽  
Nian Wang ◽  
Andrew F. Chen ◽  
Je-Chin Han
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Stagnation Line ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Edge Profile ◽  
Elliptical Cylinders ◽  
Blade Leading Edge

This paper presents the turbine blade leading edge model film cooling effectiveness with shaped holes, using the pressure sensitive paint (PSP) mass transfer analogy method. The effects of leading edge profile, coolant to mainstream density ratio and blowing ratio are studied. Computational simulations are performed using the realizable k-ε turbulence model. Effectiveness obtained by CFD simulations are compared with experiments. Three leading edge profiles, including one semi-cylinder and two semi-elliptical cylinders with an after body, are investigated. The ratios of major to minor axis of two semi-elliptical cylinders are 1.5 and 2.0, respectively. The leading edge has three rows of shaped holes. For the semi-cylinder model, shaped holes are located at 0 degrees (stagnation line) and ± 30 degrees. Row spacing between cooling holes and the distance between impingement plate and stagnation line are the same for three leading edge models. The coolant to mainstream density ratio varies from 1.0 to 1.5 and 2.0, and the blowing ratio varies from 0.5 to 1.0 and 1.5. Mainstream Reynolds number is about 100,900 based on the diameter of the leading edge cylinder, and the mainstream turbulence intensity is about 7%. The results provide an understanding of the effects of leading edge profile and on turbine blade leading edge region film cooling with shaped-hole designs.

scholarly journals Evaluation of CFD Predictions Using Thermal Field Measurements on a Simulated Film Cooled Turbine Blade Leading Edge

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Sibi Mathew ◽  
Silvia Ravelli ◽  
David G. Bogard
Keyword(s):  
Turbine Blade ◽  
Turbulence Model ◽  
Stokes Equations ◽  
Leading Edge ◽  
Experimental Measurements ◽  
Stagnation Line ◽  
Thermal Fields ◽  
Sst Model ◽  
Adiabatic Effectiveness ◽  
Blade Leading Edge

Computational fluid dynamics (CFD) predictions of film cooling performance for gas turbine airfoils are an important part of the design process for turbine cooling. Typically, industry relies on the approach based on Reynolds Averaged Navier Stokes equations, together with a two-equation turbulence model. The realizable k-ɛ (RKE) model and the shear stress transport k-ω (SST) model are recognized as the most reliable. Their accuracy is generally assessed by comparing to experimentally measured adiabatic effectiveness. In this study, the performances of the RKE and SST models were evaluated by comparing predicted and measured thermal fields in a turbine blade leading edge with three rows of cooling holes, positioned along the stagnation line and at ±25 deg. Predictions and measurements were done with high thermal conductivity models which simulated the conjugate heat transfer effects between the coolant flow and the solid. Particular attention was placed on the thermal fields along the stagnation line, and immediately downstream of the off-stagnation line row of holes. Conventional evaluations in terms of adiabatic effectiveness were also carried out. Predictions of coolant flows at the stagnation line were significantly different when using the two different turbulence models. For a blowing ratio of M = 2.0, the predictions with the SST model showed coolant jet separation at the stagnation line, while the RKE predictions showed no separation. Experimental measurements showed that there was coolant jet separation at the stagnation line, but the actual thermal fields obtained from experimental measurements were significantly different from that predicted by either turbulence model. Similar results were seen for predicted and measured thermal fields downstream of the off-stagnation row of holes.

Influence of Turbine Blade Leading Edge Profile on Film Cooling With Shaped Holes

2018 ◽  
Vol 10 (5) ◽  
Author(s):  
Mingjie Zhang ◽  
Nian Wang ◽  
Andrew F. Chen ◽  
Je-Chin Han
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Stagnation Line ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Edge Profile ◽  
Elliptical Cylinders ◽  
Blade Leading Edge

This paper presents the turbine blade leading edge model film cooling effectiveness with shaped holes, using the pressure sensitive paint (PSP) mass transfer analogy method. The effects of leading edge profile, coolant to mainstream density ratio, and blowing ratio are studied. Computational simulations are performed using the realizable k–ɛ (RKE) turbulence model. Effectiveness obtained by computational fluid dynamics (CFD) simulations is compared with experiments. Three leading edge profiles, including one semicylinder and two semi-elliptical cylinders with an after body, are investigated. The ratios of major to minor axis of two semi-elliptical cylinders are 1.5 and 2.0, respectively. The leading edge has three rows of shaped holes. For the semicylinder model, shaped holes are located at 0 deg (stagnation line) and ±30 deg. Row spacing between cooling holes and the distance between impingement plate and stagnation line are the same for three leading edge models. The coolant to mainstream density ratio varies from 1.0 to 1.5 and 2.0, and the blowing ratio varies from 0.5 to 1.0 and 1.5. Mainstream Reynolds number is about 100,000 based on the diameter of the leading edge cylinder, and the mainstream turbulence intensity is about 7%. The results provide an understanding of the effects of leading edge profile on turbine blade leading edge region film cooling with shaped hole designs.

scholarly journals Experimentally Measured Effects of Incidence Angle on the Adiabatic and Overall Effectiveness of a Fully Cooled Turbine Airfoil With Shaped Showerhead Holes

2017 ◽  
Vol 139 (9) ◽  
Author(s):  
Kyle Chavez ◽  
Thomas N. Slavens ◽  
David Bogard
Keyword(s):  
Incidence Angle ◽  
Density Ratio ◽  
Leading Edge ◽  
Inlet Flow ◽  
Flow Angle ◽  
Stagnation Line ◽  
Film Cooling Effectiveness ◽  
Adiabatic Effectiveness ◽  
Inlet Conditions ◽  
Overall Effectiveness

Manufacturing and assembly variation can lead to shifts in the inlet flow incidence angles of a rotating turbine airfoil row. Understanding the sensitivity of the adiabatic film cooling effectiveness to a range of inlet conditions is necessary to verify the robustness of a cooling design. In order to investigate the effects of inlet flow incidence angles, adiabatic and overall effectiveness data were measured in a low speed linear cascade at 0 deg and 10 deg of the designed operating condition. Tests were completed at an inlet Reynolds number of Re = 120,000 and a turbulence intensity of Tu = 5% at the leading edge of the test article. Particle image velocimetry was used to verify the incident flow angle for each angle studied. The test section was first adjusted so that the pressure distribution and stagnation line of the airfoil matched those predicted by an aerodynamic computational fluid dynamics (CFD) model. IR thermography was then used to measure the adiabatic effectiveness levels of the fully cooled airfoil model with nine rows of shaped holes of varying construction and feed delivery. Measurements were taken over a range of blowing ratios and at a density ratio of DR = 1.23. This process was repeated for the two incidence angles measured, while the inlet pressure to the airfoil model was held constant for these incidence angle changes. Differences in laterally adiabatic effectiveness across the airfoil model were most evident in the showerhead, with changes as large as 0.2. The effect persisted most strongly at s/D = ±35 downstream of the stagnation row of holes, but was visible over the whole viewable area of 160 s/D. The effect was due to the stagnation line affecting the film at the showerhead row. Due to this effect, the showerhead was investigated in detail, including the effects of the stagnation line shift as well as the influence of the incidence angle on the overall effectiveness of the showerhead region. It was found that the stagnation line has the tendency to dramatically increase the near-hole adiabatic effectiveness levels when positioned within the breakout footprint of the hole. The effect persisted for the overall effectiveness study, since the hole spacing for this particular configuration was wide enough that the through hole convection was not completely dominant. This is the first study to present measured effectiveness values over both the pressure- and suction-side surfaces of a fully cooled airfoil for appreciably off-nominal incidence angles as well as examine adiabatic and overall effectiveness levels for a conical stagnation row of holes.

Film Cooling Parameter Waveforms on a Turbine Blade Leading Edge Model With Oscillating Stagnation Line

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
James L. Rutledge ◽  
Tylor C. Rathsack ◽  
Matthew T. Van Voorhis ◽  
Marc D. Polanka
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Stagnation Line ◽  
Inverse Heat Transfer ◽  
Adiabatic Effectiveness ◽  
Blade Leading Edge

It is necessary to understand how film cooling influences the external convective boundary condition involving both the adiabatic wall temperature and the heat transfer coefficient in order to predict the thermal durability of a gas turbine hot gas path component. Most studies in the past have considered only steady flow, but studies of the unsteadiness naturally present in turbine flow have become more prevalent. One source of unsteadiness is wake passage from upstream components which can cause fluctuations in the stagnation location on turbine airfoils. This in turn causes unsteadiness in the behavior of the leading edge coolant jets and thus fluctuations in both the adiabatic effectiveness and heat transfer coefficient. The dynamics of h and η are now quantifiable with modern inverse heat transfer methods and nonintrusive infrared thermography. The present study involved the application of a novel inverse heat transfer methodology to determine time-resolved adiabatic effectiveness and heat transfer coefficient waveforms on a simulated turbine blade leading edge with an oscillating stagnation position. The leading edge geometry was simulated with a circular cylinder with a coolant hole located 21.5 deg downstream from the leading edge stagnation line, angled 20 deg to the surface and 90 deg to the streamwise direction. The coolant plume is shown to shift in response to the stagnation line movement. These oscillations thus influence the film cooling coverage, and the time-averaged benefit of film cooling is influenced by the oscillation.

Experimental Simulation of a Film Cooled Turbine Blade Leading Edge Including Thermal Barrier Coating Effects

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Jonathan Maikell ◽  
David Bogard ◽  
Justin Piggush ◽  
Atul Kohli
Keyword(s):  
Thermal Barrier Coating ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Experimental Simulation ◽  
Thermal Barrier ◽  
Stagnation Line ◽  
Barrier Coating ◽  
Overall Effectiveness ◽  
Blade Leading Edge

For this study, a simulated film cooled turbine blade leading edge, constructed of a special high conductivity material, was used to determine the normalized “metal temperature” representative of actual engine conditions. The Biot number for the model was matched to that for operational engine conditions, ensuring that the normalized wall temperature, i.e., the overall effectiveness, was matched to that for the engine. Measurements of overall effectiveness were made for models with and without thermal barrier coating (TBC) at various operating conditions. This was the first study to experimentally simulate TBC and the effects on overall effectiveness. Two models were used: one with a single row of holes along the stagnation line, and the second with three rows of holes straddling the stagnation line. Film cooling was operated using a density ratio of 1.5 and for range of blowing ratios from M=0.5 to M=3.0. Both models were tested using a range of angles of attack from 0.0 deg to ±5.0 deg. As expected, the TBC coated models had significantly higher external surface temperatures, but lower metal temperatures. These experimental results provide a unique database for evaluating numerical simulations of the effects of TBC on leading edge film cooling performance.

Experimental Simulation of a Film Cooled Turbine Blade Leading Edge Including Thermal Barrier Coating Effects

2009 ◽  
Author(s):  
Jonathan Maikell ◽  
David Bogard ◽  
Justin Piggush ◽  
Atul Kohli
Keyword(s):  
Thermal Barrier Coating ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Experimental Simulation ◽  
Thermal Barrier ◽  
Stagnation Line ◽  
Barrier Coating ◽  
Overall Effectiveness ◽  
Blade Leading Edge

For this study a simulated film cooled turbine blade leading edge, constructed of a special high conductivity material, was used to determine the normalized “metal temperature” representative of actual engine conditions. The Biot number for the model was matched to that for operational engine conditions ensuring that the normalized wall temperature, i.e. the overall effectiveness, was matched to that for the engine. Measurements of overall effectiveness were made for models with and without TBC (thermal barrier coating) at various operating conditions. This was the first study to experimentally simulate TBC and the effects on overall effectiveness. Two models were used, one with a single row of holes along the stagnation line, and the second with three rows of holes straddling the stagnation line. Film cooling was operated using a density ratio of 1.5 and for range of blowing ratios from M = 0.5 to M = 3.0. Both models were tested using a range of angles of attack from 0.0 to ± 5.0 degrees. As expected, the TBC coated models had significantly higher external surface temperatures, but lower “metal temperatures.” These experimental results provide a unique database for evaluating numerical simulations of the effects of TBC on leading edge film cooling performance.

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