Multi-Scale Modeling of High Power Density Data Centers

Author(s):  
Jeffrey D. Rambo ◽  
Yogendra K. Joshi

Data center facilities, which house thousands of servers, storage devices and computing hardware, arranged in 2 meter high racks are providing many thermal challenges. Each rack can dissipate 10–15 kW, and with facilities as large as tens of thousands of square feet, the net power dissipated is typically on the order of several MW. The cost to power these facilities alone can be millions of dollars a year, with the cost to provide adequate cooling not far behind. Significant savings can be realized for the end user by improved design methodology of these high power density data centers. The fundamental need for improved characterization is motivated by inadequacies of simple energy balances to identify local ‘hot spots’ and ultimately provide a reliable modeling framework by which the data centers of the future can be designed. Recent attempts in computational fluid dynamics (CFD) modeling of data centers have been based around a simple rack model, either as a uniform heat generator or specified temperature rise across the rack. This desensitizes the solution to variations of heat load and corresponding flow rate needed to cool the servers throughout the rack. Heat generated at the smaller scales (the chip level) produces changes in the larger length scales of the data center. Accurate simulations of these facilities should attempt to resolve the range of length scales present. In this paper, a multi-scale model where each rack is subdivided into a series of sub-models to better mimic the behavior of individual servers inside the data center is proposed. A Reynolds-averaged Navier-Stokes CFD model of a 110 m2 (1,200 ft2) representative data center with the raised floor cooling scheme was constructed around this multi-scale rack model. Each of the 28 racks dissipated 4.23 kW, giving the data center a power density of 1076 W/m2 (100 W/ft2) based on total floor space. Parametric studies of varying heat loads within the rack and throughout the data center were performed to better characterize the interactions of the sub-rack scale heat generation and the data center. Major results include 1) the presence of a nonlinear thermal response in the upper portion of each rack due to recirculation effects and 2) significant changes in the surrounding racks (up to 10% increase in maximum temperature) observed in response to changes in rack flow rate (50% decrease).

2021 ◽  
Author(s):  
Jahangir Afsharian

With the fast development of information technology (IT) industry, the demand and market volume for off-line power supplies keep increasing, especially those for telecommunication, computer servers and data centers. As the capital expenditure was measured by the square footage occupied rather than power consumption, the development of high power density converter system is of greater interesting. The rising energy prices have resulted in the cost of power and cooling exceeding the purchase cost in less than two years. Therefore, highly efficient power conversion is required for the power converter system. Generally, the power supply unit (PSU) for power distribution system (PDS) in data center and telecom are the standard two-stage approach which normally consists of power factor correction (PFC) circuit and isolated DC-DC converter. The two-stage power conversion has demonstrated excellent performance and high reliability, since the design can be optimized for each stage. However, limitations to prevent the existing two-stage PSU to fulfill future requirements for the PDS in data center and telecom applications are revealed, and a very promising and fundamentally different approach with the single-stage isolated converter is proposed in this dissertation. The development of single-stage converters with the option of placing the energy storage outside of the PSU creates new degrees of freedom regarding e.g. simplified rectifier racks in telecom and data center. This provides tangible benefits in the form of space saving, better airflow for power unit in rectifier racks and improved lifespan. The three-phase isolated buck matrix-type rectifier, capable of achieving high power density and high efficiency, is identified as an excellent candidate for the medium power level (5 kW~10 kW) single-stage power supply design. Nevertheless, the matrix-type rectifiers are known for their relatively complex modulation and commutation techniques, and lack of ride-through capability such as the stringent case of one phase loss operation. This dissertation work provides comprehensive study on the commutation method and modulation scheme design for the isolated buck matrix-type rectifier. It aims to analyze the operation principle of the rectifier and propose viable modulation and commutation schemes for this rectifier under both three-phase and single-phase operation. The method is verified by the hardware experiments of the PSUs with high efficiency (> 98%) and high power density (> 70 W/in3 ) for 54 V and 380 VDC applications. The prototypes demonstrated in the experiments show the effectiveness of the proposed modulation and commutation schemes for industry.


2021 ◽  
Author(s):  
Jahangir Afsharian

With the fast development of information technology (IT) industry, the demand and market volume for off-line power supplies keep increasing, especially those for telecommunication, computer servers and data centers. As the capital expenditure was measured by the square footage occupied rather than power consumption, the development of high power density converter system is of greater interesting. The rising energy prices have resulted in the cost of power and cooling exceeding the purchase cost in less than two years. Therefore, highly efficient power conversion is required for the power converter system. Generally, the power supply unit (PSU) for power distribution system (PDS) in data center and telecom are the standard two-stage approach which normally consists of power factor correction (PFC) circuit and isolated DC-DC converter. The two-stage power conversion has demonstrated excellent performance and high reliability, since the design can be optimized for each stage. However, limitations to prevent the existing two-stage PSU to fulfill future requirements for the PDS in data center and telecom applications are revealed, and a very promising and fundamentally different approach with the single-stage isolated converter is proposed in this dissertation. The development of single-stage converters with the option of placing the energy storage outside of the PSU creates new degrees of freedom regarding e.g. simplified rectifier racks in telecom and data center. This provides tangible benefits in the form of space saving, better airflow for power unit in rectifier racks and improved lifespan. The three-phase isolated buck matrix-type rectifier, capable of achieving high power density and high efficiency, is identified as an excellent candidate for the medium power level (5 kW~10 kW) single-stage power supply design. Nevertheless, the matrix-type rectifiers are known for their relatively complex modulation and commutation techniques, and lack of ride-through capability such as the stringent case of one phase loss operation. This dissertation work provides comprehensive study on the commutation method and modulation scheme design for the isolated buck matrix-type rectifier. It aims to analyze the operation principle of the rectifier and propose viable modulation and commutation schemes for this rectifier under both three-phase and single-phase operation. The method is verified by the hardware experiments of the PSUs with high efficiency (> 98%) and high power density (> 70 W/in3 ) for 54 V and 380 VDC applications. The prototypes demonstrated in the experiments show the effectiveness of the proposed modulation and commutation schemes for industry.


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