Boiling Heat Transfer Using Spatially-Variant and Uniform Microporous Coatings

2019 ◽  
Author(s):  
Quang N. Pham ◽  
Youngjoon Suh ◽  
Bowen Shao ◽  
Yoonjin Won
Keyword(s):  
Heat Transfer ◽  
Phase Change ◽  
Thermal Management ◽  
Boiling Heat Transfer ◽  
Bubble Dynamics ◽  
Bubble Nucleation ◽  
Vapor Flow ◽  
Inverse Opal ◽  
Two Phase ◽  
Spatially Variant

Abstract Two-phase thermal management offers cooling performance enhancement by an order of magnitude higher than single-phase flow due to the latent heat associated with phase change. Among the modes of phase-change, boiling can effectively remove massive amounts of heat flux from the surface by employing structured or 3D microporous coatings to significantly enlarge the interfacial surface area for improved heat transfer rate as well as increase the number of potential sites for bubble nucleation and departure. The bubble dynamics during pool boiling are often considered to be essential in predicting heat transfer performance, causing it to be a field of significant interest. While prior investigations seek to modulate the bubble dynamics through either active (e.g., surfactants, electricity) or passive means (e.g., surface wettability, microstructures), the utilization of an ordered microporous architecture to instigate desirable liquid and vapor flow field has been limited. Here, we investigate the bubble dynamics using various spatial patterns of inverse opal channels to induce preferential heat and mass flow site in highly-interconnected microporous media. A fully-coated inverse opal surface demonstrates the intrinsic boiling effects of a uniform microporous coating, which exhibits 156% enhancement in heat transfer coefficient in comparison to the polished silicon surface. The boiling heat transfer performances of spatially-variant inverse opal channels significantly differ based on the pitch spacings between the microporous channels, which dictate the bubble coalescent behaviors and bubble departure characteristics. The elucidated boiling heat transfer performances will provide engineering guidance toward designing optimal two-phase thermal management devices.

Numerical Investigation on Pool Boiling Over a Vertical Tube Coupled With In-Tube Condensation

2019 ◽  
Author(s):  
Shuai Ren ◽  
Wenzhong Zhou
Keyword(s):  
Heat Transfer ◽  
Phase Change ◽  
Boiling Heat Transfer ◽  
Power Plants ◽  
Pool Boiling ◽  
Heat Removal ◽  
Vertical Tube ◽  
Two Phase ◽  
Maximum Heat ◽  
Maximum Heat Transfer

Abstract Pool boiling and in-tube condensation phenomena have been investigated intensively during the past decades, due to the superior heat transfer capacity of the phase change process. In passive heat removal heat exchangers of nuclear power plants, the two phase-change phenomena usually occur simultaneously on both sides of the tube wall to achieve the maximum heat transfer efficiency. However, the studies on the effects of in-tube condensation on external pool boiling heat transfer are very limited, especially in numerical computation aspect. In the present study, the saturated pooling boiling over a vertical tube under the influences of in-tube steam condensation is investigated numerically. The Volume of Fluid (VOF) interface tracking method is employed based on the 2D axisymmetric Euler-Euler multiphase frame. The phase change model combining with a mathematical smoothing algorithm and a temporal relaxation procedure has been implemented into CFD platform by user defined functions (UDFs). The two-phase flow pattern and bubble behavior have been analyzed. The effects of inlet steam mass flow rate on boiling heat transfer are discussed.

Two-Phase Flow Phenomena for Boiling in Two Parallel Microchannels

2004 ◽  
Author(s):  
H. Y. Li ◽  
P. C. Lee ◽  
F. G. Tseng ◽  
Chin Pan
Keyword(s):  
Heat Transfer ◽  
Slug Flow ◽  
Boiling Heat Transfer ◽  
Two Phase Flow ◽  
Nucleate Boiling ◽  
Vapor Flow ◽  
Phase Flow ◽  
Two Phase ◽  
Silicon Bulk ◽  
Flow Phenomena

Boiling heat transfer and corresponding two-phase flow phenomena are of significant interest for the design of a compact evaporator. The present work investigates experimentally, using a high-speed digital CCD camera, the two-phase flow phenomena for boiling in a silicon-based, two parallel trapezoid microchannels, which were prepared by the combination of silicon bulk micro machining and Pyrex-silicon wafer bonding. Onset of nucleate boiling, bubbly flow, slug flow, and partial dry out slug flow are typically observed along the flow direction. The appearance of the partial dryout slug flow may degrade the nucleate boiling heat transfer in the microchannel. At a low flow rate, reversed vapor flow is observed. In such a flow pattern, liquid droplets are formed intermittently on the inner wall of top Pyrex glass due to vapor condensation. Moreover, the reversed vapor flow usually accompanies with large magnitude two-phase flow oscillations.

Nucleate Boiling Heat Transfer in Silicon-Based Micro-Channels

2003 ◽  
Author(s):  
P. C. Lee ◽  
H. Y. Li ◽  
F. G. Tseng ◽  
Chin Pan
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Thin Liquid Film ◽  
Nucleate Boiling ◽  
Bubble Nucleation ◽  
Two Phase ◽  
Micro Channels ◽  
Major Mode ◽  
Nucleate Boiling Heat Transfer ◽  
Silicon Based

Nucleate boiling heat transfer is of significant interest for the design of a compact evaporator. This work investigates experimentally the nucleate boiling heat transfer in silicon based triangular and trapezoid microchannels with hydraulic diameter of 36.1 μm and 41.3 μm, respectively. Bubble nucleation and interactions are clearly observed in the entrance region, while the two-phase flow pattern in the microchannels is dominated by slug flow with long Taylor bubbles or annular flow. The evaporation of the very thin liquid film is speculated to be the major mode of heat transfer. The two-phase pressure drop is very significant and the corresponding variation in the saturation temperature should be considered in the analysis.

Visualization of Boiling Heat Transfer on Micro Porous Coated Surface in Confined Space

2013 ◽  
Author(s):  
Chien-Yuh Yang ◽  
Chien-Fu Liu
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Boiling Heat Transfer ◽  
Heat Transfer Performance ◽  
Heating Surface ◽  
Nucleate Boiling ◽  
Confined Space ◽  
Two Phase ◽  
Nucleate Boiling Heat Transfer ◽  
Coated Surface

Numerous researches have been developed for pool boiling on microporous coated surface in the past decade. The nucleate boiling heat transfer was found to be increased by up to 4.5 times than that on uncoated surface. Recently, the two-phase micro heat exchangers have been considered for high flux electronic devices cooling. The enhancement techniques for improving the nucleate boiling heat transfer performance in the micro heat exchangers have gotten more importance. Previous studies of microporous coatings, however, have been restricted to boiling in unconfined space. No studies have been made on the feasibility of using microporous coatings for enhancing boiling in confined spaces. This study provides an experimental observation of the vapor generation and leaving processes on microporous coatings surface in a 1-mm confined space. It would be helpful for understanding the mechanism of boiling heat transfer and improving the design of two-phase micro heat exchangers. Aluminum particles of average diameter 20 μm were mixed with a binder and a carrier to develop a 150 μm thickness boiling enhancement paint on a 3.0 cm by 3.0 cm copper heating surface. The heating surface was covered by a thin glass plate with a 1 mm spacer to form a 1 mm vertical narrow space for the test section. The boiling phenomenon was recorded by a high speed camera. In addition to the three boiling regimes observed by Bonjour and Lallemand [1], i.e., isolated deformed bubbles, coalesced bubbles and partial dryout at low, moderate and high heat fluxes respectively in unconfined space, a suction and blowing process was observed at the highest heat flux condition. Owing to the space confinement, liquid was sucked and vapor was expelled periodically during the bubble generation process. This mechanism significantly enhanced the boiling heat transfer performance in confined space.

High Heat Flux Boiling Heat Transfer for Laser Diode Arrays

2016 ◽  
Author(s):  
Todd M. Bandhauer ◽  
Taylor A. Bevis
Keyword(s):  
Heat Transfer ◽  
Thermal Management ◽  
Laser Diode ◽  
Boiling Heat Transfer ◽  
Single Phase ◽  
Laser Diodes ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Laser Diode Arrays

The principle limit for achieving higher brightness of laser diode arrays is thermal management. State of the art laser diodes generate heat at fluxes in excess of 1 kW cm−2 on a plane parallel to the light emitting edge. As the laser diode bars are packed closer together, it becomes increasingly difficult to remove large amounts of heat in the diminishing space between neighboring diode bars. Thermal management of these diode arrays using conduction and natural convection is practically impossible, and, therefore, some form of forced convective cooling must be utilized. Cooling large arrays of laser diodes using single-phase convection heat transfer has been investigated for more than two decades by multiple investigators. Unfortunately, either large fluid temperature increases or very high flow velocities must be utilized to reject heat to a single phase fluid, and the practical threshold for single phase convective cooling of laser diodes appears to have been reached. In contrast, liquid-vapor phase change heat transport can occur with a negligible increase in temperature and, due to a high enthalpy of vaporization, at comparatively low mass flow rates. However, there have been no prior investigations at the conditions required for high brightness edge emitting laser diode arrays: >1 kW cm−2 and >10 kW cm−3. In the current investigation, flow boiling heat transfer at heat fluxes up to 1.1 kW cm−2 was studied in a microchannel heat sink with plurality of very small channels (45 × 200 microns) using R134a as the phase change fluid. The high aspect ratio channels (4.4:1) were manufactured using MEMS fabrication techniques, which yielded a large heat transfer surface area to volume ratio in the vicinity of the laser diode. To characterize the heat transfer performance, a test facility was constructed that enabled testing over a range of fluid saturation temperatures (15°C to 25°C). Due to the very small geometric features, significant heat spreading was observed, necessitating numerical methods to determine the average heat transfer coefficient from test data. This technique is crucial to accurately calculate the heat transfer coefficients for the current investigation, and it is shown that the analytical approach used by many previous investigations requires assumptions that are inadequate for the very small dimensions and heat fluxes observed in the present study. During the tests, the calculated outlet vapor quality exceeded 0.6 and the base heat flux reached a maximum of 1.1 kW cm−2. The resulting experimental heat transfer coefficients are found to be as large a 58.1 kW m−2 K−1 with an average uncertainty of ±11.1%, which includes uncertainty from all measured and calculated values, required assumptions, and geometric discretization error from meshing.

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