Allowable Limit and Finite Element Analysis of Pipes With Local Wall Thinning Subjected to Bending Moment
Fracture behaviors of pipes with local wall thinning are very important for the integrity of power plant piping system. In this study, monotonic bending tests without internal pressure are conducted on 1.91-inch diameter Schedule 80 STS370 full-scale carbon steel pipe specimens. Fracture strengths of locally wall thinned pipes were calculated by elasto-plastic analysis using finite element method. The elasto-plastic analysis was performed by FE code ANSYS. We simulated various types of local wall thinning that can be occurred at pipe surface due to coolant flow. Locally wall thinned shapes were machined to be different in size along the circumferential or axial direction of straight pipes. We investigated fracture strengths and failure modes of locally wall thinned pipes by four-point bending test. From the test results, failure modes could be divided three types, ovalization, local buckling and crack initiation. And, the allowable limit of pipes with local wall thinning was investigated. In addition, we compared the simulated results by finite element analysis with experimental data. The failure mode, fracture strength and fracture behavior obtained from the tests showed well agreement with analytic results.