Numerical Simulation for Development of Pressure Vessel for Food Processing by Shock Loading

Author(s):  
Masahiko Otsuka ◽  
Toshiaki Watanabe ◽  
Shigeru Itoh

In this study, it has aimed at the design of the pressure vessel where an underwater shock wave is applied to food efficiently. This study aims at the desigh of a pressure vessel in which the underwater shock wave generated by the underwater explosion of detonating fuse was experimentally investigated by the optical observation and the pressure measurement. Therefore the pressure vessel is designed so that suitable pressure may apply on food. This designed vessel is evaluated by the numerical analysis that used LS-DYNA3D. The interaction of the underwater shock wave, the incident wave and the reflected wave are investigated by the numerical analysis. The agreement between the experimental results and the numerical analysis was found to be good.

Author(s):  
Hirofumi Iyama ◽  
Yoshikazu Higa ◽  
Shigeru Itoh

In this study, it has aimed at the design of the pressure vessel for food processing using an underwater shock wave. This study aims at the design of a pressure vessel in which the underwater shock wave generated by the underwater explosion of high explosive was experimentally investigated by the optical observation and the pressure measurement. Therefore the pressure vessel is designed so that suitable pressure may apply on food. This designed vessel is evaluated by the numerical simulation. The interaction of the underwater shock wave, the incident wave and the reflected wave are investigated by the numerical simulation.


Author(s):  
Hirofumi Iyama ◽  
Masatoshi Nishi ◽  
Yoshikazu Higa ◽  
Ken Shimojima ◽  
Osamu Higa ◽  
...  

The explosive forming is a characteristic forming method. An underwater shock wave is generated by underwater explosion of the explosive. A metal plate is affected high strain rate by the shock loading and is formed along a metal die. Although this method has the advantage of mirroring the shape of the die, a free forming was used in this paper. An expensive metal die is not necessary for this free forming. It is possible that a metal plate is formed with simple supporting parts. However, the forming shape is depend on the shock pressure distribution act on the metal plate. This pressure distribution is able to change by the shape of explosive, a mass of explosive and a shape of pressure vessel. On the other hand, we need the pressure vessel for food processing by the underwater shock wave. Therefore, we propose making the pressure vessel by the explosive forming. One design suggestion of pressure vessel made of stainless steel was considered. However, we cannot decide suitable conditions, the mass of the explosive and the distance between the explosive and the metal plate to make the pressure vessel. In order to decide these conditions, we have tried the numerical simulation of this explosive forming. The basic simulation method was ALE (Arbitrary Laglangian Eulerian) method. Mie-Grümeisen EOS (equation of state), JWL EOS, Johnson-Cook constitutive equation for a material model were applied in the numerical simulation. In this paper, the underwater pressure contours to clear the propagations of the underwater shock wave, forming processes and deformation velocity of the metal plate is shown and it will be discussed about those results.


Author(s):  
Ken Shimojima ◽  
Yoshikazu Higa ◽  
Osamu Higa ◽  
Ayumi Takemoto ◽  
Shigeru Itoh ◽  
...  

Recently, National Institute of Technology, Okinawa College (ONCT) has been developing a new food processing method using underwater shock wave. The continuous-operation device was manufactured for the production of rice flour, the amount of milling flour per hour and the quality of the rice powder were evaluated. In the case of Yuzu (Citrus junos), an improved fragrance was obtained using this methods compared with other general processing method. The authors have also developed a batch-type crushing device (pressure vessel) for various food processing. However, the mechanism by which is processed using shock waves has not been clarified. Therefore, in this study, the propagation characteristics of a shock wave in the developed pressure vessel were evaluated by numerical simulation. The characteristics of processing is evaluated using shock wave and, the pressure resistance of the vessel was analyzed. In addition, food processing experiments using the developed device were performed. In which, in which “Yuzu” were crushed. Yuzu before-and-after crushing were compared, and the effect of shock wave were clarified.


2011 ◽  
Vol 673 ◽  
pp. 225-230 ◽  
Author(s):  
Hideki Hamashima ◽  
Manabu Shibuta ◽  
Shigeru Itoh

The food processing technology using a shock wave can prevent deterioration of the food by heat because it can process food in a short time. Generally, since the shock wave used for food processing is generated by underwater explosion, the load of a shock wave to the food becomes very complicated. Therefore, in order to process safely, it is important to clarify the behaviors of the shock wave and the bubble pulse generated by underwater explosion. In this research, in order to investigate the behavior of the shock wave in the water tank used for food processing, the optical observation experiment and the numerical simulation were performed. In the experiment, the shock wave generated by underwater explosion was observed with the high-speed video camera. The numerical simulation about the behavior of bubble pulse was performed using analysis software LS-DYNA. Comparing and examining were performed about the experimental result and the numerical simulation result. The result of the numerical simulation about the behavior of the shock wave generated by underwater explosion and the shock wave generated by the bubble pulse and the bubble pulse was well in agreement with the experimental result.


2007 ◽  
Vol 566 ◽  
pp. 339-344 ◽  
Author(s):  
Young Kook Kim ◽  
Kazuyuki Hokamoto ◽  
Shigeru Itoh

In order to achieve an optimal design of shock compaction device, various designs of parts are attempted. For the height of water container that creates an underwater shock wave and a reflected wave, a characteristic of underwater shock wave is evaluated by means of numerical analysis. It is found that the underwater shock wave and the reflected wave became one wave with higher shock pressure in the case of water container (height 21.5 mm). Also, the evaluation for a powder container is experimentally tried in consideration of reuse.


Author(s):  
Toshiaki Watanabe ◽  
Hironori Maehara ◽  
Masahiko Otsuka ◽  
Shigeru Itoh

The aim of study is to confirm a new technique that can crush the frozen soil and/or ice block using underwater shock wave generated by the underwater explosion of explosive. This technique can lead to the earlier sowing, which can have the larger harvest because the duration of sunshine increases. Especially, in Hokkaido prefecture, Japan, if the sowing is carried out in April, we can expect to have 150% of harvest in the ordinary season. This technique is effective against the cold regions. For example, Korea, China, Mongolia, Russia, Norway, and Sweden, etc. At first, we carried out experiments usung a detonating fuse and ice block. The process of ice breaking was observed by means of a high-speed camera. In order to check about that influence we tried to give an actual frozen soil a shock wave.


Author(s):  
Hirofumi Iyama ◽  
Masatoshi Nishi ◽  
Yoshikazu Higa

The explosive forming is a characteristic forming method. This technique is a metal forming using an underwater shock wave. The underwater shock wave is generated by underwater explosion of the explosive. The metal plate is formed with involving the high strain rate on this technique. In generally, the pressure vessel is used in this method due to the effective utilization of the explosion energy. The underwater shock wave is propagated in water and reflected on inside wall of the pressure vessel. This reflected shock wave is affected on the deformation shape of a metal plate. Therefore, the inside shape of pressure vessel is often changed. In other words, the shape of pressure vessel is changed, the shock pressure distribution on the metal plate and it is possible that final deformation shape of the metal plate is changed. Some numerical simulations and experiments have been carried out to clear the influence of the inside shape of pressure vessel in the explosive forming. This paper is included the results and discussions on the numerical simulation and experiment used those conditions.


2013 ◽  
Vol 767 ◽  
pp. 256-260
Author(s):  
Yukimasa Omine ◽  
Takashi Gushi ◽  
Osamu Higa ◽  
Shigeru Itoh

The underwater shock wave has been studied in the various fields. The application of this method can be used for a molding machining, a welding and an embossing in the metal processing [. Moreover, this processing method can be used for a pulverizing, a softening, and a sterilization in the food processing. The aim of this research is to make the rice powder using by the underwater shock wave without generating of heat [. Although the underwater shock wave is generated using an explosive, the handling of the explosive is extremely accompanied by danger. Therefore, we developed the electric discharging device made to generate the underwater shock wave. It is easier to carry on the experiment using this device than the experiment of an explosive. We developed a pressure vessel for generating the underwater shock wave in various fields. The developed pressure vessel has been improved by our research group. The pressure vessel made to generate the shock wave is manufactured from a new concept, and the coaxial cable is used for wiring of the device.


2013 ◽  
Vol 767 ◽  
pp. 229-232
Author(s):  
Seisaku Iwasa ◽  
Akio Kira ◽  
Hironori Maehara ◽  
Masatoshi Nishi ◽  
Toshiaki Watanabe ◽  
...  

This study attempts to clarify underwater shock waves using a food container designed for food processing. The underwater shock wave is driven by a spark or wire explosion from a high-capacity condenser bank. Since the applied pressure must be known to control the experimental conditions, a numerical simulation was conducted and the results were compared with measurements using an elastic bar placed in the water.


Sign in / Sign up

Export Citation Format

Share Document