Reliability Based Maintenance in the Industrial/Manufacturing Sector(s)

Author(s):  
Charles H. Paxton

Reliability Based Maintenance (RBM) programs are commonplace in the Aviation, Power Generation and Chemical / Petrochemical industries. In these sectors, Equipment Failure is not an option. The Industrial / Manufacturing sector(s) have not fully embraced the RBM concept and for the most part routinely suffer loss of production output and the subsequent loss of revenue associated with equipment failures. Two of the Key Elements to the successful implementation of the RBM process in the Industrial / manufacturing sector(s) is the establishment of Reliability and Maintainability Specification and a viable Machinery / Equipment Lubrication and General Preventive Maintenance Program. This Paper will outline procedures for establishing an RBM Program. Methods to evaluate the results will be outlined as well.

Author(s):  
Larry Galehouse

The Michigan Department of Transportation is committed to the successful implementation of a preventive maintenance program to protect pavement and bridge structures, slow the rate of deterioration, and correct minor pavement deficiencies using surface treatments that primarily target pavement surface defects caused by the environment and deficiencies in pavement materials. Structural deficiencies of the pavement structure caused by traffic-loading are generally not corrected by this program. Many innovative concepts were incorporated in the Michigan Preventive Maintenance Program. The business processes were simplified, and more responsibility was given to the private sector. All preventive maintenance projects used standard specifications and contained a limited number of pay items. But perhaps the most substantial concept was the introduction of warranty specifications for all surface treatments. The implementation of warranty specifications involved mutual trust and cooperation between the department and private enterprise. All contracting industries, suppliers, and bonding and insurance companies were invited to participate in this innovative venture. Introducing new and untested concepts required significant hours of discussion and negotiation by all groups represented. The final results gave the contractors greater flexibility in selecting the materials and application methods used for warranted surface treatments. The department gained higher quality and longer-lasting surface treatments with a smaller workforce.


1989 ◽  
Vol 27 (3) ◽  
pp. 383-400 ◽  
Author(s):  
Anthony W. Marx

The Recent resumption of popular protest signals a new phase in South Africa's internal opposition, characterised notably by the rising political engagement of black labour unions and their federations. Membership in these unions has reached over a million workers, reflecting the dramatic expansion of South Africa's industrial manufacturing sector in the last 20 years. With severe restrictions placed on the leading national and local political organisations since 1985, the unions have developed beyond their initially narrow concerns for their members into the forefront of opposition to established economic and political order. As a result, class consciousness and working-class organisation have increasingly been combined with, and taken precedence over, previous conceptions of opposition based on racial and national identity. This development has exacerbated both remaining ideological divisions and pressures for united action within the union movement.


2018 ◽  
Vol 204 ◽  
pp. 02016
Author(s):  
Moh. Jufriyanto ◽  
Nani Kurniati ◽  
Ade Supriatna

The needs of the consumers about the functionality of a product and increase maintenance costs of equipment caused the prices of products and treatments to be expensive. Therefore, the company considers the lease rather than buy it. Leasing provides interesting strategy when dealing with expensive equipment. Policy maintenance that is done to the product that has decreased performance. Minimum repair done to fix failed equipment in order to return to operational condition, while imperfect preventive maintenance to improve the operational conditions of the equipment to avoid failure. Time duration for a minimum repair neglected. The lessor will charge a penalty (penalty cost) if the lease equipment failure. Mathematical model built for the minimization cost of maintenance policy. In the final part, the numerical experiment are given to show the maintenance policy taking into account the rate of usage (usage rate) by knowing the minimization the resulting costs.


2016 ◽  
Author(s):  
Edgar Lara-Curzio ◽  
Orlando Rios ◽  
Andres Emilio Marquez-Rossy

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sudhir Chaurey ◽  
Shyamkumar D. Kalpande ◽  
R.C. Gupta ◽  
Lalit K. Toke

PurposeThe purpose of this paper is to carry out the literature search on manufacturing organizations and total productive maintenance (TPM). This research aims at studying TPM attributes and barriers in line with the TPM framework for effective implementation of TPM. This study identifies the barriers in TPM implementation and the critical success factors (CSFs) for effective TPM implementation.Design/methodology/approachIn this manuscript, the study of TPM in the manufacturing sector has been considered a broad area of the research and emphasis on the TPM literature review, which primarily relates to the contribution of manufacturing sector and employment availability. Next sections covers TPM history, importance, justification, pillars, obstacles and TPM implementation procedure and models. Thereafter author identified the gaps in existing literature.FindingsThe existing literature shows that very few TPM implementation models are available for the manufacturing sector. The study also found that there is no systematically conducted large-scale empirical research which deals with TPM implementation. In order to bridge this gap, an investigation into the successful implementation of TPM in is truly needed. The finding of the literature shows that there is a need of TPM model specially developed for the manufacturing sector. The identified critical factors derived from the extensive literature review help to overcome the barriers for effective TPM implementation.Research limitations/implicationsThis review study is limited to Indian manufacturing industries. The identified TPM CSFs are based on the TPM pillars and their sub-factors. This cross-sectional study was based on the existing TPM model.Practical implicationsThis paper can increase the significance of TPM strategy, which could help managers of organizations to have a better understanding of the benefits of implementing TPM and therefore enable patient satisfaction within their organizations.Originality/valueThe literature review covers methodical identification of TPM barriers and critical factors for maintenance performance improvements. It allows the practitioners to apply these identified CSFs for TPM implementation to achieve an improvement in industrial performance and competitiveness.


2021 ◽  
pp. 70-72
Author(s):  
A. V. Sidorov ◽  
V. A. Sidorov

The first book on a promising new direction — methodology for equipment failure management for technical managers and specialists of industrial enterprises, as well as for all those whose field of expertise includes the need to deal with equipment failures — has been developed and published under the auspices of the Association for Effective Enterprise Asset Management (EAM Association).


2015 ◽  
pp. 1072-1107
Author(s):  
Pandian Vasant

The novel industrial manufacturing sector inevitably faces problems of uncertainty in various aspects such as raw material availability, human resource availability, processing capability and constraints and limitations imposed by the marketing department. These problems have to be solved by a methodology which takes care of such unexpected information. As the analyst faces this man made chaotic and due to natural disaster problems, the decision maker and the implementer have to work collaboratively with the analyst for taking up a decision on an innovative strategy for implementation. Such complex problems of vagueness and uncertainty can be handled by the hybrid evolutionary intelligence algorithms. In this chapter, a new hybrid evolutionary optimization based methodology using a specific non-linear membership function, named as modified S-curve membership function, is proposed. The modified S-curve membership function is first formulated and its flexibility in taking up vagueness in parameters is established by an analytical approach. This membership function is applied for its useful performance through industrial production problems by employing hybrid evolutionary optimization algorithms. The novelty and the originality of this non-linear S-curve membership function are further established using a real life industrial production planning of an industrial manufacturing sector. The unit produces 8 products using 8 raw materials, mixed in various proportions by 9 different processes under 29 constraints. This complex problem has a cubic non-linear objective function. Comprehensive solutions to a non-linear real world objective function are achieved thus establishing the usefulness of the realistic membership function for decision making in industrial production planning.


2019 ◽  
Vol 10 (1) ◽  
pp. 72
Author(s):  
Louis Bernard Tchekoumi ◽  
Patrick Danel Nya

The aim of this article is to assess the determinants of industrial manufacturing in the CEMAC zone. To achieve this, we make use of a gravity model on a static panel with random effects, according to the methodology proposed by Hausman-Taylor. The results show that the population, value added of the manufacturing sector, colonial links and geographic proximity have significant impacts with the expected signs. On the other hand, the difference in absolute value of per capita GDP, the business climate, financial inflows as well as actual distance are the group variables that arise as constraints to export manufacturing.


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