Propagation of guided Lamb waves in bonded specimens using piezoelectric wafer active sensors

2006 ◽  
Author(s):  
Adrian Cuc ◽  
Victor Giurgiutiu
2007 ◽  
Vol 129 (6) ◽  
pp. 752-762 ◽  
Author(s):  
Giola B. Santoni ◽  
Lingyu Yu ◽  
Buli Xu ◽  
Victor Giurgiutiu

An analytical and experimental investigation of the Lamb wave-mode tuning with piezoelectric wafer active sensors (PWASs) is presented. The analytical investigation assumes a PWAS transducer bonded to the upper surface of an isotropic flat plate. Shear lag transfer of tractions and strains is assumed, and an analytical solution using the spacewise Fourier transform is reviewed, closed-form solutions are presented for the case of ideal bonding (i.e., load transfer mechanism localized at the PWAS boundary). The analytical solutions are used to derive Lamb wave-mode tuning curves, which indicate that frequencies exist at which the A0 mode or the S0 mode can be either suppressed or enhanced. Extensive experimental tests that verify these tuning curves are reported. The concept of “effective PWAS dimension” is introduced to account for the discrepancies between the ideal bonding hypothesis and the actual shear-lag load transfer mechanism. The paper further shows that the capability to excite only one desired Lamb wave mode is critical for practical structural health monitoring (SHM) applications such as PWAS phased array technique (e.g., the embedded ultrasonics structural radar (EUSR)) and the time reversal process (TRP). In PWAS phased array EUSR applications, the basic assumption of the presence of a single low-dispersion Lamb wave mode (S0) is invoked since several Lamb wave modes traveling at different speeds would disturb the damage imaging results. Examples are given of correctly tuned EUSR images versus detuned cases, which illustrate the paramount importance of Lamb wave-mode tuning for the success of the EUSR method. In the TRP study, an input wave packet is reconstructed at a transmission PWAS when the signal recorded at the receiving PWAS is reversed in the time domain and transmitted back to the original PWAS. Ideally, TRP could be used for damage detection without a prior baseline. However, the application of TRP to Lamb waves SHM is impended by the dispersive and multimodal nature of the Lamb waves. The presence of more then one mode usually produces additional wave packets on both sides of the original wave packet due to the coupling of the Lamb wave modes. The PWAS Lamb wave tuning technique described in this paper is used to resolve the side packets problem. Several tuning cases are illustrated. It is found that the 30kHz tuning of the A0 Lamb wave mode with a 16-count smoothed tone burst leads to the complete elimination of the side wave packets. However, the elimination was less perfect for the 290kHz tuning of the S0 mode due to the frequency sidebands present in the tone-burst wave packet.


Author(s):  
Bin Lin ◽  
Victor Giurgiutiu

Piezoelectric wafer active sensors (PWAS) used in structural health monitoring (SHM) applications are able to detect structural damage using Lamb waves. PWAS are small, lightweight, unobtrusive and inexpensive. PWAS achieve direct transduction between electric and elastic wave energies. PWAS are essential elements in the Lamb-wave SHM with pitch-catch, pulse-echo, phased array system and electromechanical impedance methods. PWAS are charge mode sensors and they can be used as both transmitters and receivers. A model of PWAS is shown in this paper. In vibration, impact detections applications, the PWAS response is strong due to the large dynamic change of strain. In pitch-catch, pulse-echo and phased array applications, PWAS are used to generate and receive Lamb waves and the PWAS response is small. A charge amplifier for PWAS applications is introduced in this paper. PWAS are normally made of piezoceramic Lead Zirconate Titanate (PZT). The structural integrity tests require attachment of PWAS to the material surface and there are critical applications where the rigid piezoceramic wafers cannot conform to curved surfaces. As alternative one can use flexible piezopolymer such as polyvinylidene fluoride (PVDF); such PVDF-PWAS have been studied in this paper. PVDF-PWAS were mounted on a cantilever beam for the free vibration test and on a long rod for the longitudinal impact test. The experimental results of the PZT-PWAS and PVDF-PWAS have been compared with the conventional strain gauge. The theoretical and experimental results in this study gave the basic demonstration of the piezoelectricity of PZT-PWAS and PVDF-PWAS.


2018 ◽  
Vol 29 (10) ◽  
pp. 2177-2191 ◽  
Author(s):  
Hanfei Mei ◽  
Victor Giurgiutiu

Piezoelectric wafer active sensors have been widely used for Lamb-wave generation and acquisition. For selective preferential excitation of a certain Lamb-wave mode and rejection of other modes, the piezoelectric wafer active sensor size and the excitation frequency should be tuned. However, structural damping depends on the structure material and the excitation frequency and it will affect the amplitude response of piezoelectric wafer active sensor–excited Lamb waves in the structure, that is, tuning curves. Its influence on the piezoelectric wafer active sensor tuning reflects the effect of structural health monitoring configuration considered in the excitation. Therefore, it is important to have knowledge about the effect of structural damping on the tuning between piezoelectric wafer active sensor and Lamb waves. In this article, the analytical tuning solution of undamped media is extended to damped materials using the Kelvin–Voigt damping model, in which a complex Young’s modulus is utilized to include the effect of structural damping as an improvement over existing models. This extension is particularly relevant for the structural health monitoring applications on high-loss materials, such as metallic materials with viscoelastic coatings and fiber-reinforced polymer composites. The effects of structural damping on the piezoelectric wafer active sensor tuning are successfully captured by the improved model, with experimental validations on an aluminum plate with adhesive films on both sides and a quasi-isotropic woven composite plate using circular piezoelectric wafer active sensor transducers.


Author(s):  
Giola B. Santoni ◽  
Victor Giurgiutiu

In structural health monitoring (SHM), a network of embedded sensors permanently bonded to the structure is used to monitor the presence and extent of damage. The sensors can actively interrogate the structure through ultrasonic waves. Among the ultrasonic waves, Lamb waves are quite convenient because they can propagate at large distances in plates and then interrogate a large area. Lamb waves in a plate can be produced with piezoelectric wafer active sensors (PWAS) that are small, inexpensive, unobtrusive transducers. PWAS can be surface-mounted on an existing structured or placed inside composite materials. PWAS sensors use the piezoelectric principle. An alternating voltage applied to the PWAS terminals produces an oscillatory expansion and contraction of the PWAS. An oscillatory expansion and contraction of the PWAS produces an alternating voltage at the PWAS terminals. PWAS are bonded to the structure through an adhesive layer; the coupling with the investigated structure is higher then conventional transducers. If the PWAS bonded to the structure is excited, it couples its in-plane motion with the Lamb wave particle motion on the material surfaces. In previous studies, the Lamb wave mode tuning between PWAS and isotropic plates has been observed experimentally and theoretically. Recently experiments have been performed to verify the presence of tuning between bonded PWAS and composite plates. In the present paper, it will be discussed a method, normal mode expansion (NME), for predicting the tuning frequencies of the PWAS-plate structure. This method can be used for both isotropic and non-isotropic material. Experimental values for the tuning frequencies in isotropic plates are compared with the theoretically data obtain with integral transform solution and NME.


Author(s):  
Adrian Cuc ◽  
Zeb Tidwell ◽  
Victor Giurgiutiu ◽  
Shiv Joshi

Ultrasonic guided waves inspection using Lamb waves is suitable for damage detection in metallic structures. This paper will present experimental results obtained using guided Lamb waves to detect flaws in aluminum specimens with design features applicable to space applications. Two aluminum panels were fabricated from a variable-thickness aluminum top plate, with two bolted I-beams edge stiffeners and four bonded angle stiffeners. Artificial damages were introduced in the two panels: cracks, corrosions, and disbonds. The proposed investigation methods used embedded piezoelectric wafer active sensors (PWAS) to excite and receive Lamb waves. Three wave propagation methods were used: pitch-catch, pulse-echo, and the embedded ultrasonic structural radar (EUSR). In addition, we also used a standing-wave damage detection technique, the electro-mechanical impedance method. The paper will present in detail the salient results from using these methods for damage detection and structural health monitoring. Where appropriate, comparison between different methods in detecting the same damage will be performed. The results have demonstrated the ability of piezoelectric wafer active sensors working in conjunction with guided Lamb waves to detect various types of damages present in complex geometry structures typical of space applications.


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