Optimizing the Prefabrication Finishing Level in Modular Construction
Prefabricated modules in modular construction projects can have a wide range of finishing levels that range from partially completed with only structural frame to fully completed with all structural, wall, mechanical, electrical, finishing and furnishing components. A higher module finishing level increases the offsite fabrication and transportation cost and decreases onsite assembly cost and duration while a lower finishing level produces the opposite results. This paper presents an optimization model that enables construction planners to identify an optimal finishing level for prefabricated modules in order to minimize the total cost of modular construction projects that includes all offsite fabrication, transportation, and onsite assembly costs. A case study of a modular construction project for a healthcare facility was analyzed to illustrate the use of the model and evaluate its performance. The results of this analysis highlight the original capabilities of the model in minimizing the total cost of modular construction projects.