Flow Boiling of Carbon Dioxide at Low to Medium Reduced Pressures — Part 2. Flow Pattern Maps and Pressure Drop: Experiments and Prediction Methods

Author(s):  
Rita Mastrullo ◽  
Alfonso William Mauro ◽  
John R. Thome ◽  
Giuseppe Peter Vanoli ◽  
Luca Viscito
Author(s):  
Mamoru Ozawa

This paper provides a brief review on experimental and numerical investigations of flow patterns, pressure drop, and heat transfer including critical heat flux (CHF) of flow boiling carbon-dioxide (CO2) at high pressure in mini-channels ranging 0.5mm to 3.0mm in diameter. The flow patterns of CO2 at high pressure with small density difference between vapor and liquid and low surface tension show a slightly different structure from so far observed in mini-channels with air and water. The phase mal-distribution, similar to conventional tubes, in the cross-section becomes rather significant beyond the critical Bond number, which leads to the intermittent dryout at the upper wall of the tube. So far proposed flow pattern transition criteria are ineffective there, and newly developed discrete bubble model demonstrates its high potential in predicting flow patterns. Conventional homogeneous flow model is still available in predicting pressure drop. Based on this fact, flow instability problems, which significantly affect CHF, is discussed focusing on high-pressure CO2 flow.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


2020 ◽  
Vol 56 (10) ◽  
pp. 2939-2952
Author(s):  
Zhang Liang ◽  
Jiang Linlin ◽  
Liu Jianhua ◽  
Yuan Yunxiao ◽  
Zhang Jiawen

2004 ◽  
Vol 126 (3) ◽  
pp. 288-300 ◽  
Author(s):  
Weilin Qu ◽  
Seok-Mann Yoon ◽  
Issam Mudawar

Knowledge of flow pattern and flow pattern transitions is essential to the development of reliable predictive tools for pressure drop and heat transfer in two-phase micro-channel heat sinks. In the present study, experiments were conducted with adiabatic nitrogen-water two-phase flow in a rectangular micro-channel having a 0.406×2.032mm2 cross-section. Superficial velocities of nitrogen and water ranged from 0.08 to 81.92 m/s and 0.04 to 10.24 m/s, respectively. Flow patterns were first identified using high-speed video imaging, and still photos were then taken for representative patterns. Results reveal the dominant flow patterns are slug and annular, with bubbly flow occurring only occasionally; stratified and churn flow were never observed. A flow pattern map was constructed and compared with previous maps and predictions of flow pattern transition models. Features unique to two-phase micro-channel flow were identified and employed to validate key assumptions of an annular flow boiling model that was previously developed to predict pressure drop and heat transfer in two-phase micro-channel heat sinks. This earlier model was modified based on new findings from the adiabatic two-phase flow study. The modified model shows good agreement with experimental data for water-cooled heat sinks.


Author(s):  
Sira Saisorn ◽  
Pochai Srithumkhant ◽  
Pakorn Wongpromma ◽  
Maturose Suchatawat ◽  
Somchai Wongwises

Two-phase flow of R-134a with high confinement number was experimentally carried out in this study. Flow boiling conditions for different orientations were controlled to take place in a stainless steel tube having a diameter of 0.5 mm. Based on a saturation pressure of 8 bar, a heat flux range of 2–26 kW/m2, and a mass flux range of 610–815 kg/m2s, a constant surface heat flux condition was controlled by applied DC power supply on the test section. The flow behaviors were described based on flow pattern and pressure drop data while heat transfer mechanisms were explained by using heat transfer coefficient data. In this work, nucleate boiling was observed, and the importance of the change in the flow direction was neglected, corresponding to the confinement number of around 1.7.


Author(s):  
Chin L. Ong ◽  
John R. Thome

Experimental adiabatic two-phase pressure drops data for refrigerants R134a, R236fa and R245fa during flow boiling in small channels with internal diameters of 1.03, 2.20 and 3.04 mm are presented. The main purpose was to investigate the effects of channel confinement on adiabatic two-phase pressure drops. Thus, the two-phase pressure drop trends were systematically investigated over a wide range of test conditions for all three refrigerants and channel sizes. Statistical comparisons have also been made by comparing the experimental pressure drop data database with various macroscale and microscale prediction methods from the literature. The comparison showed relatively moderate accuracy for three prediction methods developed for macroscale flows, i.e. Baroczy and Chisholm, Friedel and the homogeneous model with the Cicchitti et al. viscosity relation. As for microscale prediction methods, the Cioncolini et al. annular flow model worked best with 68.5% of the data within ± 30%, followed by the Sun and Mishima and the Zhang et al. methods. Combining this database with the LTCM lab’s earlier database for 0.509 and 0.790 mm channels, there appears to be no evidence of a macro-to-microscale transition, at least with respect to two-phase pressure drops.


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