SYNTHESIZING A WELL-ALIGNED CARBON NANOTUBE FOREST WITH HIGH QUALITY VIA THE NEBULIZED SPRAY PYROLYSIS METHOD BY OPTIMIZING ULTRASONIC FREQUENCY
Nebulized spray pyrolysis (NSP) offers ease of scaling into an industrial scale process method for large-scale CNT synthesis. In the method, ultrasonic frequency plays an important role in the formation of well-aligned carbon nanotubes (CNTs). In this work, we obtain well-aligned CNTs with high quality by optimizing ultrasonic frequency via the NSP method. SEM, TEM and HRTEM results show that the aligned CNTs obtained under an ultrasonic frequency of 1.8 MHz have good alignment, uniform nanotube length (~200 μm), high density and no trace of other carbon nanoparticles. The Raman spectra result further confirms that the aligned CNTs have a high graphitization degree. Furthermore, we find that ultrasonic frequency is an important factor in determining the nanotube diameter. The higher the ultrasonic frequency, the smaller the nanotube diameter. This rule may be very helpful in the preparation of large-scale well-aligned CNTs with high quality and diameter-controlled at low cost.