Determination of sealing pressure in hyperelastic O-ring with different hardness using numerical method

2018 ◽  
Vol 51 (7-8) ◽  
pp. 684-697 ◽  
Author(s):  
T Sukumar ◽  
BR Ramesh Bapu ◽  
B Durga Prasad

In automotive industries, leakage is one of the major problem reducing the efficiency in hydraulic and pneumatic system. The leakage in a device can be identified only during the physical test, once after the product is developed, leading to increased development time and cost. The leakage is purely based on the type of sealing element (O-rings) and sealing pressure. Since the sealing elements are hyperelastic and exhibit highly nonlinear behavior, there is no standard formulation available to predict the sealing pressure. It can be predicted using finite element analysis (FEA) in the design stage itself. One of the main inputs for the finite element analysis is the exact material parameter of the sealing element. This article aims at determining the sealing element material parameter using stress–strain data generated from uniaxial compression test and sealing pressure considering different hardness using finite element analysis. To generate the stress–strain data, compression force is applied on the test specimen at the rate of 12 mm/min and compressed up to 25% of its initial height with help of uniaxial compression test machine as per ASTM D 575. In this article, O-ring is considered as sealing element with hardness ranging from 40 IRHD to 90 IRHD.

2013 ◽  
Vol 2013 (0) ◽  
pp. 261-262
Author(s):  
Takako OSAWA ◽  
Shigeaki MORIYAMA ◽  
Tomoyo YUTANI ◽  
Naoyuki NISHIMURA ◽  
Yuki USUI ◽  
...  

2013 ◽  
Vol 401-403 ◽  
pp. 77-80
Author(s):  
Zhan Guo Wei ◽  
Zhong Wei Wang

in this paper Workbench was used for the analysis of the WPC pallets load bearing properties. The stress strain data of the WPC pallet was obtained and the analysis of fatigue damage under uncertain amplitude load in transport was done by Fatigue Tool. The results of finite-element analysis provide the basis for the structure optimization design of this pallet.


2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Xiaolin Yang ◽  
Genhui Wang ◽  
Hongzhao Li ◽  
Jiang Fan

To analyze the causes of failure of cubic concrete test specimens under quasistatic axial compression, microtests and finite element numerical simulation of C40 cubic concrete test specimens were conducted without the freeze-thaw cycle and with 50 freeze-thaw cycles. Based on the analysis of the microstructure of concrete, the variation law of the full curve of stress and strain was analyzed by the uniaxial compression test and the splitting tensile test of concrete. The results show that freeze-thaw damage is mainly caused by the cyclic reciprocating stress of the micropore structure inside the concrete. The peak stress of concrete uniaxial compression and splitting tensile strength gradually decrease with the number of freeze-thaw cycles; the full stress-strain curve tends to shift downward and to the right. Finite element analysis shows that under the quasistatic uniaxial compression loading condition, the stress and strain fields in the test specimens are symmetrically distributed but nonuniform. The plastic deformation of the concrete weakens the nonuniformity of the stress distribution and is closer to the experimental failure morphology.


2015 ◽  
Vol 76 ◽  
pp. 522-527
Author(s):  
M. Shamil Jaffarullah ◽  
Nur’Amirah Busu ◽  
Cheng Yee Low ◽  
J.B. Saedon ◽  
Armansyah ◽  
...  

Author(s):  
James K. Wilkins

A project has been conducted to verify a finite element analysis procedure for studying the nonlinear behavior of 90°, stainless steel, 4 inch schedule 10, butt welding elbows. Two displacement controlled monotonic in-plane tests were conducted, one closing and one opening, and the loads, displacements, and strains at several locations were recorded. Stacked 90° tee rosette gages were used in both tests because of their ability to measure strain over a small area. ANSYS shell element 181 was used in the FEA reconciliations. The FEA models incorporated detailed geometric measurements of the specimens, including the welds, and material stress-strain data obtained from the attached straight piping. Initially, a mesh consisting of sixteen elements arrayed in 8 rings was used to analyze the elbow. The load-displacement correlation was quite good using this mesh, but the strain reconciliation was not. Analysis of the FEA results indicated that the axial and hoop strain gradients across the mid-section of the elbow were very high. In order to generate better strain correlations, the elbow mesh was refined in the mid-section of the elbow to include 48 elements per ring and an additional six rings, effectively increasing the element density by nine times. Using the refined mesh produced much better correlations with the strain data.


1968 ◽  
Vol 8 (03) ◽  
pp. 304-312 ◽  
Author(s):  
M.A. Mahtab ◽  
R.E. Goodman

ABSTRACT The state of stress around a vertical wellbore in rock following nonlinear stress-strain laws is examined by means of finite element analysis. The wellbore is considered an axisymmetric body with axisymmetric loading. The initial vertical and horizontal stresses are "locked" in the rock elements around the wellbore and a new state of stress is generated by the displacements which occur around the borehole. A point-wise variation of the elastic moduli is made on the basis of the new stress state and the triaxial data. The initial stresses are now reintroduced along with the changed moduli and original boundary constraints. This procedure is repeated until convergent stresses are reached. The effect of nonlinearity on stresses is examined for a 6,000-ft wellbore in a schistose gneiss and Berea sandstone using results of laboratory triaxial compression tests. The results show that the effect is restricted to one well radius from the bottom periphery of the hole. Beyond a distance of one-quarter radius, the effect of nonlinearity on stresses is almost always less than 5 percent for the cases considered. The consideration of a static pressure inside the well does not magnify the effect of nonlinearity on borehole stresses. INTRODUCTION The terms "wellbore" and "borehole" here designate cylindrical openings in the ground with vertical axis and a circular cross-section. A knowledge of the stress redistribution that occurs on excavating a wellbore is important in understanding the behavior of the lined or unlined hole, hydraulic fracture response, and the effect of stress redistribution on drillability; also it is important in predicting initial stresses in the virgin ground, and in analyzing the response of measuring instruments placed in the borehole. Our knowledge of the state of stress around a wellbore has been restricted to homogeneous, isotropic, elastic material and derives chiefly from the analysis by Miles and Topping1 and the photoelastic work of Galle and Wilhoit2 and Word and Wilhoit.3 In this investigation the state of stress is examined for a nonlinear elastic material by means of finite element analysis. Many rocks possess stress-strain curves that depart notably from straight lines in their initial or final portions. While the literature contains abundant stress-strain data from triaxial tests (axisymmetric loading) on cylindrical rock specimens, there is little information on rock deformability under nonaxisymmetric loading conditions such as occur at each point around the bottom of a wellbore. Although there is some knowledge of the effect of intermediate principal stress on rock strength, there is virtually nothing known about its effect on rock deformability; therefore, we have assumed here that the effect of intermediate principal stress can be ignored. A schistose gneiss4 and Berea sandstone5 were selected as representative rocks for this analysis. The traditional graphs of deviator stress (s1-s3) vs axial strain were reworked to give the tangent modulus as a function of the deviator stress for varying values of the minor principal stress. The result is a nesting family of skewed, bell-shaped curves for the gneiss (Fig. 1A) and the sandstone (Fig. 2A). A similar replotting of the lateral strain data defines the variation of Poisson's ratio (?) with the deviator stress and confining pressure. These curves, shown in Fig. 1B for the gneiss and in Fig. 2B for the sandstone, are not so well ordered as the tangent modulus curves. However, all of these display an increase of ? with deviator stress application, but the rate of increase diminishes with confinement. The ET and ? curves for the two rock types are tabulated in Tables 1A and 1B for use in a digital computer so that material properties corresponding to a given state of stress can be assigned by interpolation.


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