Design of backlash-free straight-curved guide devices

Author(s):  
Long-Iong Wu ◽  
Kuan-Lwun Shu

This article presents a method for designing a planar guide device that can guide sliders to move along a straight-curved rail and can eliminate the backlash between the slider and the rail throughout the whole range of the slider travel. The guide device has many sliders and each slider has three rollers that can separately roll on both sides of the rail. The straight-curved rail is composed of straight sections, connection sections, and circular-arc sections. For each slider, the three normal lines through the contact points between the rollers and the rail must always intersect at a common point, which is an instant center. Using this as a basis, the side profiles of the straight-curved rail can be determined. To avoid infinite jerk of the slider motion, the pitch curve of the connection section should consist of a transition curve, which is interposed between the straight line and the circular arc.

1998 ◽  
Vol 120 (3) ◽  
pp. 441-447 ◽  
Author(s):  
K. Kawasaki ◽  
H. Tamura

In this paper, a duplex spread blade method for cutting hypoid gears with modified tooth surface is proposed. The duplex spread blade method provides a rapid and economical manufacturing method because both the ring gear and pinion are cut by a spread blade method. In the proposed method, the nongenerated ring gear is manufactured with cutting edge that is altered from the usual straight line to a circular arc with a large radius of curvature and the circular arc cutting edge produces a modified tooth surface. The pinion is generated by a cutter with straight cutting edges as usual. The main procedure of this method is the determination of the cutter specifications and machine settings. The proposed method was validated by gear manufacture.


1973 ◽  
Vol 27 (12) ◽  
pp. 936-941
Author(s):  
Takahiko Kamae ◽  
Toshio Hoshino ◽  
Masao Suzuki
Keyword(s):  

2011 ◽  
Vol 103 ◽  
pp. 570-577
Author(s):  
Yue Qiang Li ◽  
Ya Ke Liu

With a large number of construction projects building in urban rail construction, it’s very necessary for researching on the construction axis. Construction axis of the subway is consisted of line segment, circular arc segment and transition curve. The paper introduces design models and algorithms of the tunnel boring machine (TBM) axis (DTA). By analyzing the DTA characteristics of each curve, summing up their general characters, we ultimately make a unified common algorithm and geodetic coordinate calculation model of the design axis in horizontal and vertical planes. It will be very useful for the process of underground construction.


2011 ◽  
Vol 35 (3) ◽  
pp. 383-401 ◽  
Author(s):  
Wen-Tung Chang ◽  
Ting-Hsuan Chen ◽  
Yeong-Shin Tarng

This study aims at measuring the characteristic parameters of form grinding wheels used for microdrill fluting, whose wheel contours are specially made up of combinations of multiple curves. With the aid of the indirect duplication of wheel contours and by using computer vision, this paper presents a systematic process for the wheel contour measurement. The measuring process includes five sequential steps: the edge detection, the straight line detection, the contour separation, the circular arc fitting, and the circular arc angle evaluation. To test the proposed measuring process, a measuring apparatus was built, and experiments measuring the characteristic parameters of diamond grinding wheels used for microdrill fluting were conducted. It showed that the proposed measuring process was feasible to measure the characteristic parameters of certain form grinding wheels used for microdrill fluting.


2020 ◽  
Vol 10 (12) ◽  
pp. 4226
Author(s):  
Tanita Fossli Brustad ◽  
Rune Dalmo

Track geometry is a fundamental subject in railway construction. With the demand for increased capacity in terms of load and speed, the need for suitable transitions between consecutive track sections is highly relevant. Properly constructed transition curves lead to improved travel comfort, increased safety, and reduced wear. The well known clothoid curve is widely used as a transition curve; however, the linear curvature is not sufficiently smooth to meet the requirements for railways carrying high speed trains or heavy hauls. Blending spline curves are flexible spline constructions possessing favourable smoothness properties at the end points, which makes them considerable for use as transition curves. This paper demonstrates some selected blending splines applied as transition curves between two existing circular arc segments selected from the Ofotbanen railway. The main results in this paper are related to the smoothness at the end points and the behaviour of the curvature of the curves, where the new transition curves were shown to be smoother than the original clothoid. Another new result is the observation that the proposed method allows for the improvement of existing railways without forcing extensive changes to the original track. Some representative examples are included to highlight the flexibility of this first instance of blending splines as transition curves.


1999 ◽  
Vol 121 (1) ◽  
pp. 169-172 ◽  
Author(s):  
L.-I. Wu ◽  
P.-H. Fang

This paper presents a method for designing stationary cams with constant speed roller followers. A stationary cam is immovable, but it guides its follower to produce a desired motion with the follower being driven by other links. In order to avoid infinite jerk of the follower motion, the pitch curve of a stationary cam should consist of pieces of transition curve, which provide gradual change in curvature and are interposed between straight lines and circular arcs. The general parametric equations of transition curves are derived and the cam design process is demonstrated. This method is applicable for designing the guideways of tool magazine in automatic tool-changing system of the machine center.


2021 ◽  
Vol 60 (4) ◽  
pp. 205-217
Author(s):  
Krzysztof Zboiński ◽  
Piotr Woźnica ◽  
Yaroslav Bolzhelarskyi

In the past, railway transition curves were not used. Instead of it, a simple connection of the straight track and circular arc was applied. Nowadays, such simplicity is not allowed due to the increasing vehicle operating velocities. It is mainly visible in the high-speed train lines, where long curves are used. The article aims to develop a new shape of railway transition curves for which passenger travel comfort will be as high as possible. Considerations in this paper concern the polynomials of 9th- and 11th-degrees, which were adopted to the mathematical model of the mentioned shape of curves. The study's authors applied a 2-axle rail vehicle model combined with mathematically understood optimisation methods. The advanced vehicle model can better assign the dynamical properties of railway transition curves to freight and passenger vehicles. The mentioned model was adopted to simulate rail vehicle movement in both cases of the shape of transition curves and the shape of circular arc (for comparison of the results). Passenger comfort, described by European Standard EN 12299, was used as the assessment criterion. The work showed that the method using the 2-axle railway vehicle model combined with mathematically understood optimisation works correctly, and the optimisation of the transition curve shape is possible. The current study showed that the 3rd-degree parabola (the shape of the curve traditionally used in railway engineering) is not always the optimum shape. In many cases (especially for the long curves), the optimum shape of curves is between the standard transition curves and the linear curvature of the 3rd-degree parabola. The new shapes of the railway transition curves obtained when the passenger comfort is taken into account result in new railway transition curves shapes. In the authors' opinion, the results presented in the current work are a novelty in optimisation and the properties assessment of railway transition curves.


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