Oscillatory behavior-based wavelet decomposition for the monitoring of bearing condition in centrifugal pumps

Author(s):  
Anil Kumar ◽  
Rajesh Kumar

Bearing failure is one of the reasons for centrifugal pump breakdown. Existing methods developed for bearing fault diagnosis do not work satisfactorily when the vibration signature of bearing is overlapped by the signature from other defect sources such as an impeller defect. A vibration signal processing scheme making use of ensemble empirical mode decomposition and dual Q-factor wavelet decomposition is proposed to extract information of the bearing defect in a pump. A criterion called as frequency factor is also proposed to find the best decomposition level for the given high and low Q-factor wavelet decomposition parameters. The transient impulses due to bearing defect are effectively extracted separating traces of oscillatory signature of impeller defect and the noise in the signal. The same has been demonstrated using simulation analysis and experimental study. A comparison of the proposed method with existing signal processing methods is also presented.

2014 ◽  
Vol 889-890 ◽  
pp. 799-806 ◽  
Author(s):  
Zhi Jie Xie ◽  
Bao Yu Song ◽  
Yang Zhang ◽  
Feng Zhang

Vibration signal analysis has been widely used in the fault detection and condition monitoring of rotation machinery. But the practical signals are easily polluted by noises in their transmission process. The raw signals should be processed to reduce noise and improve the quality before further analyzing. In this paper an improved wavelet threshold denosing method for vibration signal processing is proposed. Firstly, a new threshold is developed based on the VisuShrink threshold. The effect of noise standard deviation and wavelet coefficient is retained, and the correlation of wavelet decomposition scale is considered. Then, a new threshold function is defined. The new algorithm is able to overcome the discontinuity in hard threshold denoising method and reduce the distortion caused by permanent bias of wavelet coefficient in soft threshold denoising method. At last five kinds of threshold principles and three kinds of threshold functions are compared in processing the same signal, which is simulated as the mechanical vibration signal added white noises. The results show that the improved threshold is superior to the traditional threshold principles and the new threshold function is more effective than soft and hard threshold function in improving SNR and decreasing RMSE.


Author(s):  
Anil Kumar ◽  
Rajesh Kumar

Abstract Rolling element defect identification is a difficult task. The reason being that defect on the rolling element has both rotational as well as revolutionary motion. To identify rolling element defect in a taper roller bearing, a novel signal processing scheme is proposed which results in a substantial increase in kurtosis and impulse factor of the vibration signal. The scheme constitutes a series of operations. In the beginning, the raw signal is decomposed by ensemble empirical mode decomposition (EEMD) and inverse filtering (INF). The above two stages of signal processing extract hidden impulses which are suppressed in the noise present in the experimental data. In the third stage of processing, continuous wavelet transform (CWT) using adaptive wavelet is applied to the preprocessed signal to produce a 2D map of the CWT scalogram. This transformation results in a higher coefficient in the region of impulse produced due to the defect. Finally, time marginal integration (TMI) of the CWT scalogram is carried out for defect localization. The defect frequency was evaluated with an accuracy of 97.81% and defect location was identified with an accuracy of 92%.


1991 ◽  
Vol 27 (18) ◽  
pp. 1658 ◽  
Author(s):  
K. Weir ◽  
W.J.O. Boyle ◽  
A.W. Palmer ◽  
K.T.V. Grattan ◽  
B.T. Meggitt

2015 ◽  
Vol 724 ◽  
pp. 279-282
Author(s):  
Chun Hua Ren ◽  
Xu Ma ◽  
Ze Ming Li ◽  
Yan Hong Ding

In this paper, the defect sheet was captured coincidentally. According to the defective product’s characteristics, we suspected to be caused by the vertical vibration of the roll. When the rolling speed reached a certain value, the vibration of the fourth stand can be feel. The experiment of the vibration data collection was taken to compare the vibration parameters of rolling operating side with those of drive side by wavelet analysis. The result states that the abnormal vibration signal features can be extracted in a special frequency segment of wavelet decomposition, and the vibration frequency to the roll is confirmed which appeared product defects.


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