Emission analysis of the cutting tools used for hard rock cutting with regard to status monitoring

Author(s):  
K Nienhaus ◽  
C Kuchinke ◽  
D Röllinger
2013 ◽  
Vol 477-478 ◽  
pp. 1378-1384 ◽  
Author(s):  
Wen Shao ◽  
Xing Sheng Li ◽  
Yong Sun ◽  
Han Huang

The short life due to heavy wear is a bottleneck that limits the usage of mechanical excavators for hard rock cutting. Thermally stable diamond composite (TSDC) tipped cutting tools have the main advantages of good thermal stability, high wear resistance and ability to mine harder deposit compared to the conventional tungsten carbide (WC) tipped cutting tools. Super Material Abrasive Resistant Tool (SMART*CUT) based on TSDC tip has been developed by CSIRO to improve the effectiveness of cutting tools when dealing with hard deposit in mining and civil industries. In this study, the effects of attack angle and depth of cut on the cutting performance of SMART*CUT picks in different cutting orientations were investigated. A tri-axial dynamometer and a data acquisition system were used to measure the cutter forces. Normal force, cutting force and resultant angle were correlated with depth of cut and attack angle. Cutting performances were compared in different cutting orientations. The results would be beneficial to the selection of mechanical excavator motor and the optimization of cutting drum design to some extent.


2019 ◽  
Vol 109 ◽  
pp. 00026
Author(s):  
Valentyn Hankevich ◽  
Tetiana Moskalova ◽  
Liudmyla Kabakova ◽  
Oksana Livak

The possibility of using cyclic thermal effect in drilling tools for softening of rocks is considered in the article. It is shown that during drilling in the phase of heating, the rock sections can actually be heated to 1000 °C, and it is possible to achieve even higher temperatures with the use of corresponding frictional heating elements. It has been found that the phase of cooling of the heated section of the rock can ensure guaranteed cracking of the rock for subsequent mechanical destruction.


Author(s):  
I. V. Voievidko ◽  
V. V. Tokaruk ◽  
M. A. Bodzian

On the basis of the theoretical analysis and practical studies of hole drilling of large diameter, a method for designing the BHA with two rock cutting tools is proposed, taking into account the geological and technical factors that have an impact on the formation of the trajectory. The calculation of BHA with two rock cutting tools and a different number of supporting and centralizing components for different geological conditions of drilling is carried out and the analysis of their work in the process of drilling is conducted. The graphic dependences of the deviation intensity variation and the inclination angle with the sinking of borehole of the large diameter for the BHA that can be used for the drilling of vertical and directional wells.


Author(s):  
Thomas Stoxreiter ◽  
Antony Martin ◽  
Dimitra Teza ◽  
Robert Galler

2020 ◽  
Vol 2020 ◽  
pp. 1-13 ◽  
Author(s):  
Yohan Cha ◽  
Tae-Min Oh ◽  
Gye-Chun Cho

Abrasive waterjets are being increasingly used in civil engineering for rock and concrete cutting, particularly for the demolition or repair of old structures. The energy of an abrasive waterjet is primarily provided by the accelerated abrasive. The momentum transfer during mixing and acceleration determines the abrasive velocity, which affects the cutting performance. Meanwhile, the geometry of the focus at which mixing occurs influences the momentum transfer efficiency. In this study, the effects of the focus geometry on the optimum abrasive flow rate (AFR) and momentum transfer characteristics in hard rock cutting were investigated. Experiments were conducted using granite specimens to test the AFR under different focus geometry conditions such as diameter and length. The results show that the focus geometry significantly affects the maximum cutting depth and optimum AFR. The maximum cutting energy was analyzed based on the cutting efficiency of a single abrasive particle. In addition, the momentum transfer parameter (MTP) was evaluated from the empirical relationship between the maximum energy and the cutting depth for granitic rocks. Accordingly, a model for estimating the MTP based on the AFR was developed. It is expected that the results of this study can be employed for the optimization of waterjet rock cutting.


2003 ◽  
Vol 39 (4) ◽  
pp. 387-393 ◽  
Author(s):  
K. Kotwica ◽  
P. Gospodarczyk

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