Determination of the formability of stainless steel sheets using the technological proofing method

Author(s):  
R Hennig ◽  
N V Malveira ◽  
R S Crivellaro ◽  
S E Silveria Netto ◽  
C A Borsoi ◽  
...  

This paper shows the proofing of the formability of stainless steel materials with a new technological testing method to determine differences in their forming behaviours. The new method uses different round punch forms in the cup-drawing test to cause ruptures and to combine systematic rising stretch-forming division ranges with the deep-drawing process, as described by Hennig. In this way the deep-drawability as well as the stretch-formability of sheet metal materials are tested simultaneously. Through this increase in the proofing conditions, the broad demands in manufacturing complicated panels are greater than had so far been considered in an experiment. In the tests, only small differences could be shown in the forming behaviours of the different stainless steel materials, and they form industrial plants. However, this depends on the change in the load between the industrial practice test and the current experiments. On the other hand, the results could show the improvement in the material from a supplier only by attaining nearly the same or better results with these sheets, which has to be proved once again in practice.

2019 ◽  
pp. 1-8
Author(s):  
Juan Manuel Salgado-Lopez ◽  
José Luis Ojeda-Elizarrarás ◽  
José Trinidad Pérez-Quiroz ◽  
Hector Javier Vergara-Hernández

This work shows the influence of the normal anisotropy (“r” value) in the deep drawing of AISI 439 ferritic stainless steel sheets. In order to do so, quantitative chemical analysis, metallographic analysis, tensile mechanical properties, and the determination of the “r” value and the “n” value were carried out in two different AISI 439 steel sheets of two different suppliers. In recent years, this ferritic stainless steel has been applied in a deep drawing process of automotive components. In this way, it must be said that one of these ferritic stainless steel sheets cracked due to exhaustion of formability during deep drawing after few steps. On the other hand, the second ferritic stainless steel sheet showed neither cracking nor other type of defects. The results of the tests, which were carried out in this work, probed that the“r” value has a strong influence on the forming behaviour of ferritic steel during deep drawing. This information is very relevant because the AISI 439 standard does not consider the planar anisotropy or the strain hardening coefficient as relevant for designation, but this type of steel is being applied in many forming operations of different components.


2013 ◽  
Vol 814 ◽  
pp. 135-140 ◽  
Author(s):  
Liviu Bereteu ◽  
Tiberiu Medgyesi ◽  
Mihaela Popescu ◽  
Gheorghe Drăgănescu ◽  
Radu Alexandru Rosu ◽  
...  

t is presented a method for determining the mechanical characteristics based on the vibration response of the CMT (Cold Metal Transfer) joints from thin sheets of stainless steel joined with CuSi3 filler wire. The experimental results obtained by vibration testing will be compared with the theoretical results, and with those obtained by classical methods from stress-strain diagram. Technical details are given also for obtaining these joints (parameters, equipment specifications) indicating also their applicability.


2013 ◽  
Vol 554-557 ◽  
pp. 1501-1508 ◽  
Author(s):  
Philipp Schmid ◽  
Mathias Liewald

Heat transfer coefficients are playing an important role in forming of metastable stainless steel sheets. Metastable austenitic stainless steels are highly influenced by heating of forming tools due to generation of latent heat during forming process. Strain-induced martensite formation and hence the TRIP-effect is directly coupled with the temperature development within forming tools as well as the temperature induced by heat controlled tools. Measurements of heat development in serial deep drawing processes are showing the need for an accurate determination of heat transfer coefficients considering actual process conditions. Heat transfer coefficients were determined with a simple and easy applicable measurement device for tool materials AMPCO 25 and cold work tool steel EN 1.2379 in combination with aluminum, austenitic EN 1.4301 and ferritic EN 1.4016 stainless steel grades. Special attention was paid to production-related individual influences such as surface conditions, lubrication and deep drawing film. Experiments were accomplished between 1-15 N/mm² showing high influence of intermediate media on heat transfer between forming tool and part and serve as boundary conditions for fully thermo-mechanical coupled forming simulations. A strong influence of deep drawing film, lubrication and surface pressure on heat exchange could be determined and this basic knowledge is seen as mandatory for dimensioning of heat controlled metal forming tools. Finally the experimental determined results are discussed and compared to common heat transfer models and similar experiments from literature.


1998 ◽  
Vol 120 (1) ◽  
pp. 179-184 ◽  
Author(s):  
T. Mori ◽  
S. Kurimoto

Clad sheets are now widely used in a wide variety of industrial practices, however, determination of deformation characteristics are difficult. In this research, the unique deformation characteristics and properties of aluminum-clad stainless steel sheets produced by hot rolling process are discussed. The tensile test and characteristics of necking appearing on the clad sheet and the separate materials composing the clad sheet are examined. The results of the experiments for the stress-strain curves of the separate materials compared well with the estimated values. The stress-strain relationship of the separate materials can thus be determined from the tensile test of clad sheet.


2007 ◽  
Vol 340-341 ◽  
pp. 581-586
Author(s):  
Dae Cheol Ko ◽  
Kyoung Su Lee ◽  
Jung Min Lee ◽  
Byung Min Kim

Galvannealed steel sheets are being widely used in automotive application for better corrosion resistance. It is generally known that uncoated steel sheets have better mechanical properties than coated steel sheets due to presence of zinc coating. But frictional characteristics of coated steel sheets are very different from those of uncoated steel sheets. Therefore the study on mechanical and frictional characteristics of these steel sheets is needed. In this study, tensile test was performed to evaluate mechanical properties of coated and uncoated steel sheets. Cup drawing test was performed to measure friction-coefficient. And frictional characteristics were analyzed by using FE-analysis. The effect of mechanical and frictional properties on cup drawing was investigated. It was shown that the frictional properties more affected cup drawing.


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