Development of CAE technology for 3D printing of titanium alloy dental prosthesis

2018 ◽  
Vol 2018.31 (0) ◽  
pp. 015
Author(s):  
Tatsuto NOSE ◽  
Naoki TAKANO ◽  
Tomomasa MURATA ◽  
Kento ODAKA ◽  
Satoshi MATSUNAGA ◽  
...  
2020 ◽  
Vol 10 (5) ◽  
pp. 648-656
Author(s):  
Jianwen Li ◽  
Songbo Li ◽  
Xianyin Liu ◽  
Fuxin Wei ◽  
Xiaoshuai Wang ◽  
...  

Background: Laminectomy and decompression is a common procedure for treating spine diseases. However, due to the lack of a posterior, bony braced structure, the dural sac and nerve roots can adhere to the surrounding tissues, and scar formation can occur in muscle and soft tissues. This can cause new compression post surgery, and failure of the operation. Objective: This study aimed to produce an individualized titanium alloy spine lamina using 3D printing technology, and to evaluate its effectiveness by implantation in human cadaveric spines. Methods: Six adult lumbar cadaver specimens were used, and computed tomography (CT) was used to obtain DICOM medical digital image standard data. The lumbar vertebrae structure was reconstructed by three-dimensional (3D) modeling software, and then simulated lumbar laminectomy was performed. Based on the characteristics of the original lamina, an artificial spine lamina was designed, including suture holes at the posterior ligament attachment point and a locking screw hole for fixation. A titanium alloy spine lamina was fabricated by 3D printing, and a guide plate to assist artificial lamina implantation was designed. Using the guide plated, L4 lumbar vertebrae segment laminectomy was performed on the 6 lumbar spine specimens, titanium alloy spine lamina were implanted and fixed with cortical bone trajectory screws. After implantation, CT was performed to record the length of the screw, the trajectory of the screw in the pedicle, and changes of bony spinal canal volume and anteroposterior diameter of the spinal canal. Results: The morphology of artificial spine lamina matched that of the original lamina. The artificial lamina was easy to implant, and matched the original lamina. The laminas were fixed by 12 cortical screws (diameter, 4.5 mm; median length, 34.67 ± 1.97 mm). CT scan indicated that all screws passed through the pedicle cortex by < 2 mm (2 screws penetrated the inner wall). The bony canal volume of the L4 vertebral pedicle was 311.23 ± 38.17 mm2 before operation and 356.17 ± 43.11 mm2 after operation, and there was statistical difference (P < 0.001). The anteroposterior diameter of spinal canal was 17.82 ± 2.03 mm before surgery and 20.67 ± 2.38 mm after surgery, and they were statistically different (P < 0.001). Conclusion: An individualized artificial titanium alloy spine lamina designed and produced with 3D printing technology can be used to reconstruct the structure of the posterior spine complex after lumbar laminectomy. The artificial lamina can increase the volume of the spinal canal and provide a posterior ligament reconstruction attachment point.


2018 ◽  
Vol 7 (5) ◽  
pp. 357-361 ◽  
Author(s):  
T. Shin ◽  
D. Lim ◽  
Y. S. Kim ◽  
S. C. Kim ◽  
W. L. Jo ◽  
...  

Objectives Laser-engineered net shaping (LENS) of coated surfaces can overcome the limitations of conventional coating technologies. We compared the in vitro biological response with a titanium plasma spray (TPS)-coated titanium alloy (Ti6Al4V) surface with that of a Ti6Al4V surface coated with titanium using direct metal fabrication (DMF) with 3D printing technologies. Methods The in vitro ability of human osteoblasts to adhere to TPS-coated Ti6Al4V was compared with DMF-coating. Scanning electron microscopy (SEM) was used to assess the structure and morphology of the surfaces. Biological and morphological responses to human osteoblast cell lines were then examined by measuring cell proliferation, alkaline phosphatase activity, actin filaments, and RUNX2 gene expression. Results Morphological assessment of the cells after six hours of incubation using SEM showed that the TPS- and DMF-coated surfaces were largely covered with lamellipodia from the osteoblasts. Cell adhesion appeared similar in both groups. The differences in the rates of cell proliferation and alkaline phosphatase activities were not statistically significant. Conclusions The DMF coating applied using metal 3D printing is similar to the TPS coating, which is the most common coating process used for bone ingrowth. The DMF method provided an acceptable surface structure and a viable biological surface. Moreover, this method is automatable and less complex than plasma spraying. Cite this article: T. Shin, D. Lim, Y. S. Kim, S. C. Kim, W. L. Jo, Y. W. Lim. The biological response to laser-aided direct metal-coated Titanium alloy (Ti6Al4V). Bone Joint Res 2018;7:357–361. DOI: 10.1302/2046-3758.75.BJR-2017-0222.R1.


Author(s):  
Dong Wang ◽  
Sui-Yuan Chen ◽  
Kuai-Kuai Guo ◽  
Wen-Qian Zhang ◽  
Jing Liang ◽  
...  

2019 ◽  
Vol 2019 (0) ◽  
pp. OS1514
Author(s):  
Tatsuto NOSE ◽  
Naoki TAKANO ◽  
Hideo TAKIZAWA ◽  
Satoru MATSUNAGA

RSC Advances ◽  
2018 ◽  
Vol 8 (22) ◽  
pp. 12471-12483 ◽  
Author(s):  
Zuhao Li ◽  
Chang Liu ◽  
Bingfeng Wang ◽  
Chenyu Wang ◽  
Zhonghan Wang ◽  
...  

The weak mechanical strength and biological inertia of Ti–6Al–4V porous titanium alloy limit its clinical application in the field of orthopedics.


2020 ◽  
Vol 6 (9) ◽  
pp. 5181-5190
Author(s):  
Yuhao Zheng ◽  
Qing Han ◽  
Jincheng Wang ◽  
Dongdong Li ◽  
Zhiming Song ◽  
...  

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