108 Microstructure Control and Mechanical Properties of 7075-T6 Aluminum Alloy by Means of Friction-Stir Processing

2006 ◽  
Vol 2006 (0) ◽  
pp. 15-16
Author(s):  
Kazuya OKADA ◽  
Yoshinobu MOTOHASHI ◽  
Takaaki SAKUMA
2007 ◽  
Vol 2007 (0) ◽  
pp. 3-4
Author(s):  
Kazuya OKADA ◽  
Yoshinobu MOTOHASHI ◽  
Takaaki SAKUMA ◽  
Seunghwan PARK ◽  
Satoshi HIRANO

2009 ◽  
Vol 2009.17 (0) ◽  
pp. _306-1_-_306-2_
Author(s):  
Yutaka MATSUDA ◽  
Yoshinobu MOTOHASHI ◽  
Takaaki SAKUMA ◽  
Seunghwan PARK ◽  
Satoshi HIRANO ◽  
...  

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ch. Mohana Rao ◽  
K. Mallikarjuna Rao

PurposeThe objective of the paper is to evaluate the fabrication process and to study the influence of process parameters of friction stir processing of 6061-TiB2-Al2O3 Aluminum alloy surface composite on microhardness tensile strength, and microstructure.Design/methodology/approachFriction stir processing method is used for attaining the desired mechanical properties, and selectively processed reinforcements to fabricate the samples. The Taguchi technique was used to optimize rotational speed, travel speed and volume percentage of reinforcement particles to enhance the mechanical properties of 6061-TiB2-Al2O3 Aluminum alloy composite.FindingsThe fabrication of surface composites through FSP allows new inventions in terms of material with enhanced surface layers without changing the base metal.Practical implicationsTo examine the behavior of the surface of the composites in the different zones, the practical implication consists of the use of different characterization techniques like optical microscopy and scanning microscopy for microstructural behavior and the measurement of hardness and tensile tests for mechanical behavior.Originality/valueThe research work consists of tool design and process parameters, which can affect the final product (microstructural changes), and the performance of the modified surface layer behavior was studied and presented.


2011 ◽  
Vol 409 ◽  
pp. 281-286
Author(s):  
Yutaka Matsuda ◽  
Goroh Itoh ◽  
Yoshinobu Motohashi

Friction stir processing (FSP) is a method for controlling the microstructure that has been proposed by applying friction stir welding, FSW. In this study, microstructure and mechanical properties of a 7075 aluminum alloy subjected to multi-pass FSP, MP-FSP, are assessed to obtain fundamental knowledge for improving the plasticity of aluminum alloys. The MP-FSP has been applied to 7075 alloy plates with T6 and O tempers, and microstructural characterization has been made by means of optical and scanning electron microscopies together with EDX and EBSD analyses, while mechanical properties were measured by means of micro hardness and tensile tests at room and high temperatures. From microstructural observation, a new zone, PBZ, has been discovered between stir zones, SZs. The PBZ is composed of two types of (fine and coarse) grains, where the coarse grain contains many sub-grains. Hardness in PBZ is intermediate between that in BM and SZ both in T6 and O specimens; hardness generally decreases and increases in T6 and O specimens, respectively, by MP-FSP. In accord to the hardness change, strength at room temperature is decreased by MP-FSP in T6 specimen, and increased in O specimen. Elongation at 773K is increased both in T6 and O specimens because of superplastic deformation. However, local elongation is smaller in PBZ than in SZ, which can be attributed to the microstructural change by the deformation: grain shape remains equiaxed in SZ while it becomes elongated in the tensile direction in PBZ.


Author(s):  
A. Kumar ◽  
A. Devaraju ◽  
B. Kotiveerachari

In this investigation, the influence of tool rotational speed on wear and mechanical properties of Aluminum alloy based surface hybrid composites fabricated via Friction stir processing (FSP) was studied. The fabricated surface hybrid composites have been examined by optical microscope for dispersion of reinforcement particles. Microstructures of all the surface hybrid composites revealed that the reinforcement particles (SiC, Gr and Al2O3) are uniformly dispersed in the nugget zone. It is observed that the microhardness is decreased with increasing the rotational speed and exhibited higher microhardness value in Al-SiC/Al2O3 surface hybrid composite at a rotational speed of 900 rpm, due to presence and pining effect of hard SiC and Al2O3 particles. It is also observed that high wear resistance exhibited in the Al-SiC/Gr surface hybrid composites at a rotational speed of 900 rpm due to presence of SiC and Gr acted as load bearing elements and solid lubricant respectively. The observed wear and mechanical properties have been correlated with microstructures and worn morphology.


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