Displacement and deformation of material in the feed zone of single-screw extruders

Polimery ◽  
1988 ◽  
Vol 33 (07/08) ◽  
pp. 254-256
Author(s):  
JAROSLAW DIAKUN

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1540
Author(s):  
Philipp Thieleke ◽  
Christian Bonten

Regrind processing poses challenges for single-screw extruders due to the irregularly shaped particles. For grooved feed zones, the output is lessened by the reduction of bulk density in comparison to virgin material. Simultaneously, the melt temperature increases, reducing the extruder’s process window. Through experimental investigations on a test stand, a novel feed zone geometry (nominal diameter 35 mm) is developed. It aligns the regrind’s specific throughput with that of virgin material. The regrind processing window is essentially increased. As the solids conveying in the novel feed zone cannot be simulated with existing methods, numerical simulations using the discrete element method are performed. Since plastic deformation occurs in the novel feed zone geometry, a new hysteresis contact model is developed. In addition to spheres, the regrind and virgin particles are modeled as superquadrics to better approximate the irregular shape. The new contact model’s simulation results show excellent agreement with experimental compression tests. The throughput of the extruder simulations is considerably underestimated when using spheres to represent the real particles than when using irregularly shaped superquadrics. Corresponding advantages can be seen especially for virgin material.



2017 ◽  
Vol 32 (3) ◽  
pp. 387-393 ◽  
Author(s):  
C. Marschik ◽  
B. Löw-Baselli ◽  
Jürgen Miethlinger






2017 ◽  
Vol 248 ◽  
pp. 27-39 ◽  
Author(s):  
Christian Marschik ◽  
Wolfgang Roland ◽  
Bernhard Löw-Baselli ◽  
Jürgen Miethlinger




2006 ◽  
Vol 102 (3) ◽  
pp. 2998-3007 ◽  
Author(s):  
Qu Jinping ◽  
Shi Baoshan ◽  
Feng Yanhong ◽  
He Hezhi


1983 ◽  
pp. 1-6 ◽  
Author(s):  
Fabrizio G. Martelli


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