Measurement and finite element analysis of temperature distribution in arc welding process

Author(s):  
C.K. Lee ◽  
J. Candy ◽  
C.P.H. Tan
Author(s):  
N. RAJESH JESUDOSS HYNES ◽  
P. NAGARAJ ◽  
S. JOSHUA BASIL

The joining of ceramic and metals can be done by different techniques such as ultrasonic joining, brazing, transient liquid phase diffusion bonding, and friction welding. Friction Welding is a solid state joining process that generates heat through mechanical friction between a moving workpiece and a stationary component. In this article, numerical simulation on thermal analysis of friction welded ceramic/metal joint has been carried out by using Finite Element Analysis (FEA) software. The finite element analysis helps in better understanding of the friction welding process of joining ceramics with metals and it is important to calculate temperature and stress fields during the welding process. Based on the obtained temperature distribution the graphs were plotted between the lengths of the joint corresponding to the temperatures. To increase the wettability, aluminium sheet was used as an interlayer. Hence, numerical simulation of friction welding process is done by varying the interlayer sheet thickness. Transient thermal analysis had been carried out for each cases and temperature distribution was studied. From the simulation studies, it is found that the increase in interlayer thickness reduces the heat affected zone and eventually improves the joint efficiency of alumina/aluminum alloy joints.


2012 ◽  
Vol 472-475 ◽  
pp. 1346-1352 ◽  
Author(s):  
Qiang Bai ◽  
Ning Guo ◽  
Yan Fei Han ◽  
Jing Zhang ◽  
Mei Rong Wang

Mathematical model of heat source in rotating arc welding (RAW) process was developed for investigating the heat and temperature distribution. The effect of rotating parameters on the temperature field in complex welding motion trajectory was studied. In this work, a transient three-dimensional (3D) model was established and computed by a finite element analysis computer program MARC as well as its subroutine. Comparing with non-rotating arc (NRAW) process, the width of temperature distribution enlarges, and the peak temperature of weld pool decreases. The effect of the rotating arc process becomes more and more significant with the increasing of rotating radius. In the weld center, the peak temperature increases with the rotating frequency. But in peripheral region of the weld, when rotating frequency is lower than 10 Hz, the peak temperature increases firstly and then decreases with the increasing of the rotating frequency. It is contradictory with the traditional view. Good agreement is shown between the computed results and experimental results of thermal circle in rotating arc welding process.


2008 ◽  
Vol 36 (1) ◽  
pp. 63-79 ◽  
Author(s):  
L. Nasdala ◽  
Y. Wei ◽  
H. Rothert ◽  
M. Kaliske

Abstract It is a challenging task in the design of automobile tires to predict lifetime and performance on the basis of numerical simulations. Several factors have to be taken into account to correctly estimate the aging behavior. This paper focuses on oxygen reaction processes which, apart from mechanical and thermal aspects, effect the tire durability. The material parameters needed to describe the temperature-dependent oxygen diffusion and reaction processes are derived by means of the time–temperature–superposition principle from modulus profiling tests. These experiments are designed to examine the diffusion-limited oxidation (DLO) effect which occurs when accelerated aging tests are performed. For the cord-reinforced rubber composites, homogenization techniques are adopted to obtain effective material parameters (diffusivities and reaction constants). The selection and arrangement of rubber components influence the temperature distribution and the oxygen penetration depth which impact tire durability. The goal of this paper is to establish a finite element analysis based criterion to predict lifetime with respect to oxidative aging. The finite element analysis is carried out in three stages. First the heat generation rate distribution is calculated using a viscoelastic material model. Then the temperature distribution can be determined. In the third step we evaluate the oxygen distribution or rather the oxygen consumption rate, which is a measure for the tire lifetime. Thus, the aging behavior of different kinds of tires can be compared. Numerical examples show how diffusivities, reaction coefficients, and temperature influence the durability of different tire parts. It is found that due to the DLO effect, some interior parts may age slower even if the temperature is increased.


2012 ◽  
Vol 622-623 ◽  
pp. 315-318
Author(s):  
Aparesh Datta ◽  
Subodh Debbarma ◽  
Subhash Chandra Saha

The quality of joining has assumed a greater role in fabrication of metal in recent years, because of the development of new alloys with tremendously increased strength and toughness. Submerged arc welding is a high heat input fusion welding process in which weld is produced by moving localized heat source along the joint. The weld quality in turn affected by thermal cycle that the weldment experiences during the welding. In the present study a simple comprehensive mathematical model has been developed using a moving heat source and analyzing the temperature on one section and then the temperature distribution of other section are correlated with time delay with reference analyzed section.


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