An experimental and simulation-based analysis of resin flow front during fabrication of lightweight composite components using VARTM process

Author(s):  
Harshit K. Dave ◽  
Himanshu V. Patel
Author(s):  
Debabrata Adhikari ◽  
Suhasini Gururaja

Modeling resin flow for a Vacuum Assisted Resin Transfer Molding (VARTM) process involves developing an approach for coupled flow-compaction, porosity-permeability, resin-cure and stress-development phenomena. In the present work, a modified transient incompressible resin flow model has been developed for VARTM without considering the constant flow rate assumption. The use of High Permeability Medium (HPM) during VARTM results in a through-thickness flow in addition to in-plane flow developing due to the pressure gradient. Results have been validated with existing literature. Fill time comparisons for with and without HPM cases have been presented. Some preliminary results of 2D plane flow have also been obtained which show promise in replicating the physics of vacuum assisted resin infusion composite manufacturing process.


1999 ◽  
Author(s):  
Pavel B. Nedanov ◽  
Suresh G. Advani ◽  
Shawn W. Walsh ◽  
William O. Ballata

Abstract VARTM and SCRIMP composite manufacturing processes use a highly permeable media to distribute the resin through the thickness of the composite. Hence, manufacturing simulations of resin flow in such processes requires reliable data for in-plane as well as transverse permeability. The goal of this study is to propose a method for simultaneous determination of the principal values of 3D-permeability tensor of fibrous reinforcements. The permeability components are calculated from experimental data, consisting of flow front position with time during resin impregnation in three dimensions from a radial source under constant pressure using the SMARTweave [Walsh (1993), Fink et al.(1995)] sensor system. Experimental results are compared with numerical simulation.


Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 2003
Author(s):  
Da Wu ◽  
Ragnar Larsson ◽  
Mohammad S. Rouhi

In this paper, recent shell model is advanced towards the calibration and validation of the Vacuum-assisted Resin Transfer Molding (VARTM) process in a novel way. The model solves the nonlinear and strongly coupled resin flow and preform deformation when the 3-D flow and stress problem is simplified to a corresponding 2-D problem. In this way, the computational efficiency is enhanced dramatically, which allows for simulations of the VARTM process of large scale thin-walled structures. The main novelty is that the assumptions of the neglected through-thickness flow and the restricted preform deformation along the normal of preform surface suffice well for the thin-walled VARTM process. The model shows excellent agreement with the VARTM process experiment. With good accuracy and high computational efficiency, the shell model provides an insight into the simulation-based optimization of the VARTM process. It can be applied to either determine locations of the gate and vents or optimize process parameters to reduce the deformation.


2004 ◽  
Vol 2004.12 (0) ◽  
pp. 137-138
Author(s):  
Nozomu KAWASETSU ◽  
Kentaro SHINDO ◽  
Katsuhiko TAKITA ◽  
Eiji KATO
Keyword(s):  

2010 ◽  
Vol 2010 (0) ◽  
pp. 424-426
Author(s):  
Ryosuke MATSUZAKI ◽  
Seiji KOBAYASHI ◽  
Akira TODOROKI ◽  
Yoshihiro MIZUTANI

2013 ◽  
Vol 753-755 ◽  
pp. 221-224
Author(s):  
Rui Yang ◽  
Long Tao Li ◽  
Yan Xin Zhao

Based on the flow characteristics of resin in fiber perform, a simulation model considering distribution medium was developed, and impregnation of fiberglass reinforced resin matrix composites was numerically simulated. The fiberglass layer thickness on VIMP microscopic impregnation was analyzed in simulation. The results show that increasing fiberglass layer thickness can reduce the flow velocity of the resin and the resin flow front profile approximates a straight line type, so the fluctuation is small, and the final product has few dry spots; reducing the glass fiber layer thickness can improve wetting speed but resin flow front profile approximates a parabolic type, so the fluctuation is large, and the final product has more dry spots, the resin flow front profile can provide guidance for prediction and optimization of the infusion process.


2007 ◽  
Vol 28 (4) ◽  
pp. 442-450 ◽  
Author(s):  
Jeffrey M. Lawrence ◽  
Pierre Frey ◽  
Ahmad Abu Obaid ◽  
Shridhar Yarlagadda ◽  
Suresh G. Advani

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