Femtosecond-Laser-Assisted Fabrication of Radiation-Resistant Fiber Bragg Grating Sensors

This paper demonstrates the fabrication of radiation-resistant fiber Bragg grating (FBG) sensors using infrared femtosecond laser irradiation. FBG sensors were written inside acrylate-coated fluorine-doped single-mode specialty optical fibers. We detected the Bragg resonance at 1542 nm. By controlling the irradiation conditions, we improved the signal strength coming out from the FBG sensors. A significant reduction in the Bragg wavelength shift was detected in the fabricated FBG sensors for a radiation dose up to 105 gray, indicating excellent radiation resistance capabilities. We also characterized the temperature sensitivity of the radiation-resistant FBG sensors and detected outstanding performance.

Mechanism of Spectral Distortion for Real-Time Crack Propagation on Aluminum Alloy Structure

This study investigates four characteristic damage mechanisms of fiber Bragg grating (FBG) sensors, with fatigue crack propagation in aluminum alloy. The multipeak wavelength distinguish algorithm was developed for FBG spectrum quantitative analysis. The results distinguish a subordinate peak skewing significantly, associated with strain patterns along the FBG, corresponding to various crack lengths. For parallel bonded direction grating, the subordinate peak skewing appears at the strain pattern transition region. This is located at the ratio 32%-34% of crack length lying in the crack tip. Meanwhile, the four damage characteristics correspond to subordinate peak skewing. When the strain is distributed along the grating, spectral distortion occurs. In this region, the cubic strain pattern determines the shorter wavelength location of subordinate peaks. This corresponds to the 15%-17% ratio of crack length lying in the grating, causing spectral oscillations.

Model of the Temperature Influence on Additively Manufactured Carbon Fibre Reinforced Polymer Samples with Embedded Fibre Bragg Grating Sensors

This study investigates the thermo-mechanical behaviour of additively manufactured Carbon Fiber Reinforced Polymer (CFRP) with embedded Fibre Bragg Grating (FBG) sensors with respect to their feasibility for utilising them under thermal loading. This was conducted through the Finite Element Method (FEM) inside an ABAQUS environment. Numerical simulation was complemented by several experimental investigations in order to verify the computational results achieved for the specimens exposed to thermal loading. FBG sensors, incorporated into the material by embedding technique, were employed to measure the strains of the samples subjected to elevated temperatures. It was shown that the strains given by numerical simulation were in good agreement with the experimental investigation except for a few errors due to the defects created within the layers during Additive Manufacturing (AM) process. It was concluded that the embedding FBG sensors were capable of identifying thermo-mechanical strain accurately for 3D-printed composite structures. Therefore, the findings of this article could be further developed for other types of material and loading conditions.

Real-Time Life-Cycle Monitoring of Composite Structures Using Piezoelectric-Fiber Hybrid Sensor Network

In this paper, an in situ piezoelectric-fiber hybrid sensor network was developed to monitor the life-cycle of carbon fiber-reinforced plastics (CFRPs), from the manufacturing phase to the life in service. The piezoelectric lead-zirconate titanate (PZT) sensors were inserted inside the composite structures during the manufacturing process to monitor important curing parameters, including the storage modulus of resin and the progress of the reaction (POR). The strain that is related to the storage modulus and the state of resin was measured by embedded fiber Bragg grating (FBG) sensors, and the gelation moment identified by the FBG sensors was very close to those determined by dynamic mechanical analysis (DMA) and POR. After curing, experiments were conducted on the fabricated CFRP specimen to investigate the damage identification capability of the embedded piezoelectric sensor network. Furthermore, a modified probability diagnostic imaging (PDI) algorithm with a dynamically adaptive shape factor and fusion frequency was proposed to indicate the damage location in the tested sample and to greatly improve the position precision. The experimental results demonstrated that the average relative distance error (RDE) of the modified PDI method was 68.48% and 46.97% lower than those of the conventional PDI method and the PDI method, respectively, with an averaged shape factor and fusion frequency, indicating the effectiveness and applicability of the proposed damage imaging method. It is obvious that the whole life-cycle of CFRPs can be effectively monitored by the piezoelectric-fiber hybrid sensor network.

Reliability Analysis of CFRP-Packaged FBG Sensors Using FMEA and FTA Techniques

Carbon fiber-reinforced plastics (CFRP)-packaged fiber Bragg grating (FBG) sensors are widely used in full-scale structural testing of wind turbine blades (WTBs). However, the specific process to make CFRP-packaged FBG sensors, such as packaging, bonding, welding, etc., are mainly manually operated, and no unified standard or rule has been formed yet. Non-standard specific processes, coupled with complex stress distribution, unstable working environments, etc., result in the CFRP-packaged FBG sensors having various failures with time, resulting in inaccurate measurements. Thus, the need to carry out related failure analysis is urgent. This paper therefore performed a reliability analysis for CFRP-packaged FBG sensors using failure mode and effects analysis (FMEA) and fault tree analysis (FTA) techniques. The results provide an important basis towards analyzing performance degradation and functional failures for CFRP-packaged FBG sensors.