scholarly journals Iterated Local Search for Foundry Lotsizing and Scheduling Problem with Setup Costs

2017 ◽  
Vol 17 (4) ◽  
pp. 161-164 ◽  
Author(s):  
A. Stawowy ◽  
J. Duda

Abstract The paper presents a novel Iterated Local Search (ILS) algorithm to solve multi-item multi-family capacitated lot-sizing problem with setup costs independent of the family sequence. The model has a direct application to real production planning in foundry industry, where the goal is to create the batches of manufactured castings and the sequence of the melted metal loads to prevent delays in delivery of goods to clients. We extended existing models by introducing minimal utilization of furnace capacity during preparing melted alloy. We developed simple and fast ILS algorithm with problem-specific operators that are responsible for the local search procedure. The computational experiments on ten instances of the problem showed that the presence of minimum furnace utilization constraint has great impact on economic and technological conditions of castings production. For all test instances the proposed heuristic is able to provide the results that are comparable to state-of-the art commercial solver.

2019 ◽  
Vol 4 (2) ◽  
pp. 205-214
Author(s):  
Erika Fatma

Lot sizing problem in production planning aims to optimize production costs (processing, setup and holding cost) by fulfilling demand and resources capacity costraint. The Capacitated Lot sizing Problem (CLSP) model aims to balance the setup costs and inventory costs to obtain optimal total costs. The object of this study was a plastic component manufacturing company. This study use CLSP model, considering process costs, holding costs and setup costs, by calculating product cycle and setup time. The constraint of this model is the production time capacity and the storage capacity of the finished product. CLSP can reduce the total production cost by 4.05% and can reduce setup time by 46.75%.  Keyword: Lot size, CLSP, Total production cost.


Author(s):  
Filipe Rodrigues ◽  
Agostinho Agra ◽  
Cristina Requejo ◽  
Erick Delage

We consider a class of min-max robust problems in which the functions that need to be “robustified” can be decomposed as the sum of arbitrary functions. This class of problems includes many practical problems, such as the lot-sizing problem under demand uncertainty. By considering a Lagrangian relaxation of the uncertainty set, we derive a tractable approximation, called the dual Lagrangian approach, that we relate with both the classical dualization approximation approach and an exact approach. Moreover, we show that the dual Lagrangian approach coincides with the affine decision rule approximation approach. The dual Lagrangian approach is applied to a lot-sizing problem, in which demands are assumed to be uncertain and to belong to the uncertainty set with a budget constraint for each time period. Using the insights provided by the interpretation of the Lagrangian multipliers as penalties in the proposed approach, two heuristic strategies, a new guided iterated local search heuristic, and a subgradient optimization method are designed to solve more complex lot-sizing problems in which additional practical aspects, such as setup costs, are considered. Computational results show the efficiency of the proposed heuristics that provide a good compromise between the quality of the robust solutions and the running time required in their computation. Summary of Contribution: The paper includes both theoretical and algorithmic contributions for a class of min-max robust optimization problems where the objective function includes the maximum of a sum of affine functions. From the theoretical point of view, a tractable Lagrangian dual model resulting from a relaxation of the well-known adversarial problem is proposed, providing a new perspective of well-known models, such as the affinely adjustable robust counterpart (AARC) and the dualization technique introduced by Bertsimas and Sim. These results are particularized to lot-sizing problems. From the algorithm point of view, efficient heuristic schemes—which exploit the information based on the interpretation of the Lagrangian multipliers to solve large size robust problems—are proposed, and their performance is evaluated through extensive computational results based on the lot-sizing problem. In particular, a guided iterated local search and a subgradient optimization method are proposed and compared against the dualization approach proposed by Bertsimas and Sim and with several heuristics based on the AARC approach, which include an iterated local search heuristic and a Benders decomposition approach. Computational results show the efficiency of the proposed heuristics, which provide a good compromise between the quality of the robust solutions and the running time.


2018 ◽  
Vol 31 (6) ◽  
pp. 879-890 ◽  
Author(s):  
Hacer Güner Gören ◽  
Semra Tunali

PurposeThe capacitated lot sizing problem (CLSP) is one of the most important production planning problems which has been widely studied in lot sizing literature. The CLSP is the extension of the Wagner-Whitin problem where there is one product and no capacity constraints. The CLSP involves determining lot sizes for multiple products on a single machine with limited capacity that may change for each planning period. Determining the right lot sizes has a critical importance on the productivity and success of organizations. The paper aims to discuss these issues.Design/methodology/approachThis study focuses on the CLSP with setup carryover and backordering. The literature focusing on this problem is rather limited. To fill this gap, a number of problem-specific heuristics have been integrated with fix-and-optimize (FOPT) heuristic in this study. The authors have compared the performances of the proposed approaches to that of the commercial solver and recent results in literature. The obtained results have stated that the proposed approaches are efficient in solving this problem.FindingsThe computational experiments have shown that the proposed approaches are efficient in solving this problem.Originality/valueTo address the solution of the CLSP with setup carryover and backordering, a number of heuristic approaches consisting of FOPT heuristic are proposed in this paper.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Masoud Rabbani ◽  
Soroush Aghamohamadi Bosjin ◽  
Neda Manavizadeh ◽  
Hamed Farrokhi-Asl

Purpose This paper aims to present a novel bi-objective mathematical model for a production-inventory system under uncertainty. Design/methodology/approach This paper addresses agile and lean manufacturing concepts alongside with green production methods to design an integrated capacitated lot sizing problem (CLSP). From a methodological perspective, the problem is solved in three phases. In the first step, an FM/M/C queuing system is used to minimize the number of customers waited to receive their orders. In the second step, an effective approach is applied to deal with the fuzzy bi-objective model and finally, a hybrid metaheuristic algorithm is used to solve the problem. Findings Some numerical test problems and sensitivity analyzes are conducted to measure the efficiency of the proposed model and the solution method. The results validate the model and the performance of the solution method compared to Gams results in small size test problems and prove the superiority of the hybrid algorithm in comparison with the other well-known metaheuristic algorithms in large size test problems. Originality/value This paper presents a novel bi-objective mathematical model for a CLSP under uncertainty. The proposed model is conducted on a practical case and several sensitivity analysis are conducted to assess the behavior of the model. Using a queue system, this problem aims to reduce the items waited in the queue to receive service. Two objective functions are considered to maximize the profit and minimize the negative environmental effects. In this regard, the second objective function aims to reduce the amount of emitted carbon.


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